Foil winding machine

Product Overview

Description

Low Voltage Foil Winding Machine is suitable for voltage under 1KV. The machine can lap winding and duplex winding for 2 layers of copper or aluminum foil. The machine equipped with welding unit and 2 sets ofshears. All the production parameters are set on the Human-Computer Interface and the machine works in fully automatic.

 

• Main Machine Components

1. VF controlling stepless speed foil winding unit
2. Main machine frame with foil pressing, insulation edge cutting, photoelectric correction, conductor traction
3. AC/DC water-cooling rotatable TIG welding unit
4. Electrical conductor shearing unit, 2 sets
5. Insulation decoiling car, 2 sets
6. Conductor decoiling car, 2 sets
7. Pneumatic positioning end insulation filling system, 2 sets
8. PLC controlling and touch screen operation system

 

• Main Technical Parameters

Foil winding:

a)      0-24r/min stepless speed adjusting, foot switch control

b)     Max torque: 7880N/m,max winding: 2 pcs

c)      Max winding width: 1430mm

d)     Max winding diameter: 1100mm

 

Foil pressing: max pressure 1000N

 

Photoelectric correction:

a)      Unilateral detection

b)     Correction range: ±90mm

c)      Correction accuracy: ±0.5mm

 

TIG Welding:

a)      Max welding current: 400A, welding manner: AC and DC

b)     Rotate degree: max 90 degree

c)      Welding frame movement: 1630mm

d)     Welding gun movement: 1430mm

 

Shearing unit: max cutting thickness 2mm

 

Insulation decoiling:

a)      Max material outer diameter: 300mm

b)     Max material width: 1000mm

c)      Max tensile force: 25N/m,forward and reverse tensile force maintain

 

Conductor decoiling:

a)      Max material outer diameter: 1000mm

b)     Max material width: 1400mm

c)      Max tensile force: 6500N,forward and reverse tensile force maintain

d)     Expansion range: 450-530mm

e)     Max load: 3000kg

 

End insulation filling system: Filling piece width: 10-20mm, max 3 trays

 

Electrical and operating system:

a)    Siemens PLC controlling

b)    suspension type 10.4 inch touch screen

c)    operating box movement: 3 meter

d)    operating box rotating: 120 degree

e)    Touch screen operating, parameter setting, working display

 

Machine work conditions:

a)      Machine dimension: 6000mm×6600mm×2650mm(L x W x H)

b)     Power supply: 3×380V+N+PE, 50Hz, 30KVA

c)      Compressed air: 0.6 MPa, 20 L/min

d)     Machine weight: about 11 tons

 

We are the professional supplier of Transformer manufacturing machines and equipment. Our main products: silicon steel slitting machine, silicon steel cut to length line, foil winding machine, vacuum chamber, oven, resin casting machine, transformer testing equipment, etc.