Тройная линия для переработки пленочного лома с принтом
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- Поставщик: POLYSTAR MACHINERY CO. LTD.
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Описание и отзывы
Характеристики
Heavily printed film scrap triple degassing recycling line
Flexible in operation, Recycling at its best
- Fast change between different types of material
- Reduces production cost by reprocessing your own industrial waste
- Output: 100~1200 kg/hr
Recycling Materials
Heavily printed film scrap triple degassing recycling line
* 3-in-1 Complete recycling line: Incorporates cutter and compactor, extruder, and pelletizer
* Double stage extrusion: With 2 extruders and 2 filters
* BEST solution for films with heavily-printed surface and water content
* Double stage extrusion: With 2 extruders and 2 filters
* BEST solution for films with heavily-printed surface and water content
Product Description
Heavily printed film scrap triple degassing recycling line
Recycling machine designed for processing up to 95% printed surface material
1. Filtration before degassing
The re-positioning of filtration before degassing ensures a superior degassing effect, producing excellent quality pellets from heavily printed material.
2. Triple degassing
In addition to the double degassing in the first extruder, the venting area (the connection between the first and second extruder) serves as a third degassing section to further remove the ink and extra humidity level from the material.
3. Improved cutter compactor for faster and more stable material feeding
An improved design of the cutter compactor now works superbly with printed BOPP film. The compactor cuts, dries and compacts the material that enables a fast and stable feeding from the compactor directly into the extruder.
Customer Photos
Heavily printed film scrap triple degassing recycling line
Heavily printed film scrap triple degassing recycling line in customers' plant
POLYSTAR extruder + FIMIC Filter – simple solution for post-consumer recycling
The POLYSTAR Heavily printed film scrap triple degassing recycling line and FIMIC filtration system combination provide professional recyclers with a simple, cost-effective solution that has a much lower operation and maintenance cost, which results in higher profit margin. Fast delivery time and fast return on investment (thanks to lower initial equipment investment) make things even easier for recyclers who need to have a machine up and running within a short time.
Both a single stage extruder and a two stage (cascade type) POLYSTAR extruder can adopt a FIMIC filter, with a production output range from 500kg ~ 1,000kg (1,100 ~2,200 pounds) per hour to select from. The FIMIC enhances the filtration performance whereas the POLYSTAR two stage extruder improves the degassing (gas removal) ability.
Integration is simple and fast
“The set up was very easy” said Mr. Irvin, the Tennessee-based recycler in the US who installed the system in 2018 has been running the POLYSTAR + FIMIC recycling machine for the past two years, processing mainly coffee bean bags and peanut bags. “Their
engineers came over for the set up, and in just 4 days we had the machine running already.” The recycler already plans to set up another line in 2021 as the business expands.
Quoting a Rostov, Russia based recycler Europolimer who recently installed a second 750kg/hr two stage recycling line, “Both companies are already very experienced with this integration, they have done this for years and are familiar with each other’s
equipment. We really benefited from this as it has worked very well for our plant,” according to Mr. Pavel, the production director of the Russian post-consumer recycler. “Both FIMIC and POLYSTAR focus on simplicity and low maintenance cost, we have
been able to control our production cost well and stay competitive in the market.”
In the case of a professional recycler located in Sweden, a FIMIC + POLYSTAR integration was even successfully done “remotely” due to recent travel restrictions and the effect of the COVID19 corona virus that prevent technicians from going overseas. “It is not a standard way,” said Mr. Peter of the Swedish recycler, “but the installation was successful! Big thanks to their team for the preparation and further action taken during the remote start-up and afterward to make it happen in this new way!”
engineers came over for the set up, and in just 4 days we had the machine running already.” The recycler already plans to set up another line in 2021 as the business expands.
Quoting a Rostov, Russia based recycler Europolimer who recently installed a second 750kg/hr two stage recycling line, “Both companies are already very experienced with this integration, they have done this for years and are familiar with each other’s
equipment. We really benefited from this as it has worked very well for our plant,” according to Mr. Pavel, the production director of the Russian post-consumer recycler. “Both FIMIC and POLYSTAR focus on simplicity and low maintenance cost, we have
been able to control our production cost well and stay competitive in the market.”
In the case of a professional recycler located in Sweden, a FIMIC + POLYSTAR integration was even successfully done “remotely” due to recent travel restrictions and the effect of the COVID19 corona virus that prevent technicians from going overseas. “It is not a standard way,” said Mr. Peter of the Swedish recycler, “but the installation was successful! Big thanks to their team for the preparation and further action taken during the remote start-up and afterward to make it happen in this new way!”
Post-consumer recycling (PE/PP) growing in Russia
Post-consumer recycling requires several processing steps such as sorting (material separation), size reduction, washing, drying and pelletizing in order to achieve good quality recycled pellets as the end product.
Good degassing and filtration are probably the most important processes in pelletizing machines when it comes to post-consumer recycling. In many occasions, a two-stage Heavily printed film scrap triple degassing recycling line is preferred by professional recyclers who focus on post-consumer recycling.
The washed material is fed into the compactor for a quick densifying process (which at the same time further dries the material by natural heat and friction); this helps to stabilize the material feeding into the extruder. The material then goes into the first (main) extruder for the filtration process and a two-vented degassing (installed with high efficiency vacuum system). The material then passes through an open area for the third and final degassing, and enters the second stage (short) extruder where the second filtering process is done.
The washed material is fed into the compactor for a quick densifying process (which at the same time further dries the material by natural heat and friction); this helps to stabilize the material feeding into the extruder. The material then goes into the first (main) extruder for the filtration process and a two-vented degassing (installed with high efficiency vacuum system). The material then passes through an open area for the third and final degassing, and enters the second stage (short) extruder where the second filtering process is done.
The two-stage Heavily printed film scrap triple degassing recycling line significantly improves the quality of the recycled pellets as the washed material goes through two filtration and three degassing steps in both extruders combined. As a result, the final pelletizing process becomes more stable and easier to operate because the material is already well prepared and pre-conditioned.
A post-consumer recycler located in Belgorod, Russia who is dedicated in the recycling of municipal waste has a complete set up:
The automatic sorting lines initially separate paper, glass, metal and plastic. The plastics are then separated by groups: 1) PET bottles, 2) films of HDPE and LDPE and 3) rigid plastic and followed by two washing lines - One for PET bottle and another for plastic films. After washing and drying the process is completed in the POLYSTAR Heavily printed film scrap triple degassing recycling line. The recycled pellets are mainly used for producing plastic boxes for vegetables.
With strong know-how and service team from our local agent in Russia - Evropolimer, we can provide customers with the most suitable and simplest recycling solutions, followed by installation, training, spare parts and maintenance services.
A post-consumer recycler located in Belgorod, Russia who is dedicated in the recycling of municipal waste has a complete set up:
The automatic sorting lines initially separate paper, glass, metal and plastic. The plastics are then separated by groups: 1) PET bottles, 2) films of HDPE and LDPE and 3) rigid plastic and followed by two washing lines - One for PET bottle and another for plastic films. After washing and drying the process is completed in the POLYSTAR Heavily printed film scrap triple degassing recycling line. The recycled pellets are mainly used for producing plastic boxes for vegetables.
With strong know-how and service team from our local agent in Russia - Evropolimer, we can provide customers with the most suitable and simplest recycling solutions, followed by installation, training, spare parts and maintenance services.
Company Profile
Why Choose POLYSTAR Plastic Recycling Machines
The design of the POLYSTAR pelletizing extruder is simple, and focused on the most important features for recyclers to have a stable operation in order to reduce down-time and lower production cost.
The emphasis on easy user-interface makes sure that the Initial training time and cost for (new) machine operators can be greatly reduced. The simplicity in design also makes it easy for the operators to perform maintenance on the machine.
Lower maintenance cost is a key advantage of using a POLYSTAR. The cost of consumable parts is 2.5~3 times lower comparing to European machine suppliers of similar built quality.
Less waste generated – thanks to faster change between different types of materials. Professional recyclers often times have to change between different types of materials with different shapes and colors. POLYSTAR unique design has a much less change over
time (up to 30~40%) during the “purging” process and therefore generate less production waste comparing to other recycling extruders.
The emphasis on easy user-interface makes sure that the Initial training time and cost for (new) machine operators can be greatly reduced. The simplicity in design also makes it easy for the operators to perform maintenance on the machine.
Lower maintenance cost is a key advantage of using a POLYSTAR. The cost of consumable parts is 2.5~3 times lower comparing to European machine suppliers of similar built quality.
Less waste generated – thanks to faster change between different types of materials. Professional recyclers often times have to change between different types of materials with different shapes and colors. POLYSTAR unique design has a much less change over
time (up to 30~40%) during the “purging” process and therefore generate less production waste comparing to other recycling extruders.
Recycle in an easy way - Work with POLYSTAR!
Washed LDPE and HDPE film flakes
The Nitra-based recycler acquired a POLYSTAR Heavily printed film scrap triple degassing recycling line to work in-line with its existing washing and drying units to complete the turnkey, government-funded recycling project.
The dirty material is collected from city waste. After a quick sorting, the post-consumer waste first goes through the washing and drying lines.
The washed and dried film flakes with 3~5% water moisture content is then fed directly into the POLYSTAR Heavily printed film scrap triple degassing recycling line for further degassing, filtration and pelletizing.
The dirty material is collected from city waste. After a quick sorting, the post-consumer waste first goes through the washing and drying lines.
The washed and dried film flakes with 3~5% water moisture content is then fed directly into the POLYSTAR Heavily printed film scrap triple degassing recycling line for further degassing, filtration and pelletizing.
BOPP and laminated film producer
BOPP and stretch film scraps and film on-roll can be turned into high quality pellets for reprocessing.
POLYSTAR’s advanced cutter-compactor system of Heavily printed film scrap triple degassing recycling line can process material that is typically more difficult to recycle due to its special property, such as printed BOPP and stretch film that one normally faces problem with the traditional recycling systems.
POLYSTAR’s advanced cutter-compactor system of Heavily printed film scrap triple degassing recycling line can process material that is typically more difficult to recycle due to its special property, such as printed BOPP and stretch film that one normally faces problem with the traditional recycling systems.
World-class Producer of Plastic Recycling Machine
- More than 4,180 machines have been installed since 1988
- Satisfied customers in 105 countries in Asia, Africa, Europe, Middle East & America
- Cooperates with small, medium-sized companies to industrial leaders
- 170 Recycling machines have been sold to date since K show (Germany) in 2016
- More than 300% growth in revenue since 2013
- Satisfied customers in 105 countries in Asia, Africa, Europe, Middle East & America
- Cooperates with small, medium-sized companies to industrial leaders
- 170 Recycling machines have been sold to date since K show (Germany) in 2016
- More than 300% growth in revenue since 2013
High quality. Efficiency recycling. Satisfying service
High quality recycled pellets
Up to 100% reusability back into your production line. Post-industrial waste generated from production of film, raffia and injection regrind can be recycled efficiently by Heavily printed film scrap triple degassing recycling line and put right back into your production lines. Meaning less amount of new (raw) material needs to be used in your production.
Manufacturing with Precision
- CE certified Heavily printed film scrap triple degassing recycling line with total quality control
- Adopts the latest design and manufacturing of screw and barrel to achieve maximum efficiency
- Adopts the latest design and manufacturing of screw and barrel to achieve maximum efficiency
- Strong research and design team
Service and Communication
- Overseas Heavily printed film scrap triple degassing recycling line installation service and training are available
- Machine warranty with in-time spare parts delivery
- Fast online trouble shooting
- Machine warranty with in-time spare parts delivery
- Fast online trouble shooting
Easy Spare Parts Replacement
- 100% Precision from your POLYSTAR machine
- Precisely engineered
- Readily available from the original manufacturer
- Precisely engineered
- Readily available from the original manufacturer
- POLYSTAR keeps all critical components in stock to ensure fast spare parts delivery and minimize machine down time for its users. The delivery time of a key component such as a gearbox is within 7 days where as other machine suppliers could take 3~6 months in some occasions.
- POLYSTAR uses universal electrical components from Siemens and Schneider so that it’s easy for the users to source locally if required.
Exhibition
Visit POLYSTAR for simplifying your recycling production line with Heavily printed film scrap triple degassing recycling line
Contact POLYSTAR
Heavily printed film scrap triple degassing recycling line
Official Website:
https://www.polystarco.com/en/products
https://www.polystarco.com/en/products
_i_Two_stage_single_screw.html
YouTube Channel:
https://www.youtube.com/user/Polystarco
Email:
polystar.sales@gmail.com
Contact Number:
+886 6 273 0889
YouTube Channel:
https://www.youtube.com/user/Polystarco
Email:
polystar.sales@gmail.com
Contact Number:
+886 6 273 0889
Beautiful design with a purpose - Recycling made Simple
POLYSTAR design our machines to be simple and focus on what’s most important for plastic producers who are looking for an easy and stable operation.
Recommend Products
Recycling Materials
-In-house plastic waste, Film rolls, T-shirt bag cut-offs, flat bags, commercial bags, garbage bags, food packaging film, shrink film
-In-house plastic waste, Film rolls, T-shirt bag cut-offs, flat bags, commercial bags, garbage bags, food packaging film, shrink film
Possible Product
- HDPE,LDPE, LLDPE Plastic Film
- T-shirt bag
- Shopping bag
- Garbage bag
(To produce 30% stronger film)
Possible Product
- HDPE, LDPE, LLDPE Plastic Film
- Flexible packaging bags
- T-shirt bag
- Garbage bag
- Supermarket Bag, shopping bag
- Flexible packaging bags
- T-shirt bag
- Garbage bag
- Supermarket Bag, shopping bag
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