Крупногабаритный измельчитель отходов система комплексной переработки

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PP Raffia Repelletizer




One step technology for PP raffia, woven and PE/PP Film waste
Lower Your Material Cost!
- High percent of recycled pellets back into your tape and film extrusion lines
- One-Step, simple process
- No need to pre-crushed
- Large-sized, hard-to-crushed waste
- Material of different shapes and sizes


Recycling Materials






PP Raffia Repelletizer
PP Raffia Repelletizer can recycle film roll/scraps, raffia, jumbo bag, woven bag, hard plastics, pp ropes, plastic lumps, PP non woven bag, PP woven bag, bulks, FIBC, heavily printed Ad-star bags...etc.


Product info


PP Raffia Repelletizer


One-step process with lowest material degradation
The one step Repro-One PP Raffia Repelletizer has an integration of a heavy duty single-shaft shredder that is directly connected with the extruder pelletizer.




Ideal for both raffia and film waste
The PP Raffia Repelletizer is ideal for PP raffia/PP non-woven manufacturer who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps) generated from in-house production. The recycled pellets can be put directly back into tape extrusion lines for immediate reprocessing. These recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation.


Directly processes
This eliminates the need of pre-cutting/pre-shredding large-sized, thick or bulky waste (including hard plastics), feeding the waste directly from the shredder into the extruder at a very fast and constant rate without over-heating the material. This technology ensures continuous and uniform feeding to the extruder that produces high quality recycled pellets.


Easy to use, high performance recycling machine
In POLYSTAR’ Repro-One PP Raffia Repelletizer, plastic scrap is processed by a single shaft shredder for initial size reduction and minimal loss of material properties. The precisely controlled ram inside the shredder continuously pushes the bulky material towards the rotating shredder. After shredding, the material is fed directly into the extruder. The material then goes through degassing (if the material is printed) and filtered before the die face pelletizing process. The PP Raffia Repelletizer can effectively process large-sized waste such as jumbo bags, raffia, tape, woven and non-woven without pre-shredding in advance.


One-step process with lowest material degradation
The flexibility of the Repro-One PP Raffia Repelletizer allows raffia and film producers to reprocess their in-house production waste easily in a single machine. The high quality pellets with minimal material degradation can be reused 100% in reprocessing which generates great secondary values for the producers.


Model Comparision


PP Raffia Repelletizer




Model
*Output range (kg/hr)
Power consumption
Dimension
A(Length)
B(Height)
C(Width)
Repro-One 65
80-110
55 kw
5800
4100
11300
Repro-One 85
150-250
95 kw
5900
4100
12000
Repro-One 100
250-350
138 kw
6000
4100
12700
Repro-One 120
350-500
153 kw
6100
4100
13400
* The machine layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses.







Customer Photos


257 PP Raffia Repelletizer in worldwide!




Recycle in an easy way - Work with POLYSTAR!
Amongst the 62 installations in India, one of the Indian producers has already installed 5 sets of Repro-One at 5 different factory locations, since the first installation back in 2015. “It is cost saving and our operators find it very easy to run and maintain the machines,” said Mr. Kumar, director of Kolkata-based jumbo bag producer, “the shredder integration is definitely the best choice for raffia and woven application,” he added, explaining the reason why they decided to add the second, third, fourth and fifth machine in 2017, 2018, 2019 and 2020. “We produce all types of products with different sizes and shapes, including cement bags, sugar bags, fertilizer bags, mesh bags (for packing onion, ginger, garlic, potato), the machine can handle it all with ease.” “We also recommended the machine to our friends in the industry who produce mosquito and construction net, and they are very happy using the machine as well.”


Company Profile




World-class Manufacturing Quality

3 manufacturing & assembly sites in Taiwan including a test center
- Interested customers are able to see live machine demonstration during visit
- Fast machine delivery thanks to strong manufacturing capability

CE certified machines with total quality control
- Machines are designed, engineered and built with the highest standards and components

Adopts the latest design and manufacturing of screw and barrel to achieve maximum efficiency
- This makes sure energy saving and reduces the operation cost for our clients

Strong research and design team
- Able to provide customized solutions to fulfill our clients' different needs


POLYSTAR Worldwide Presence
32 years of experience
Through years of manufacturing and designing experiences and continuous customer feedback, POLYSTAR has become one of the global
leaders in the field through 3 generation of technological evolution.

A global leader with 4,180 machines installed
More than 4,180 machines have been installed since 1988. Proven success in Asia, Africa, Europe, Middle East & America.

Satisfied customers in 105 countries
POLYSTAR has been working closely with plastic producers around the world and has established itself as a premium brand that
offers reliable and high performing machines in the market.


Service from POLYSTAR 
A main focus of POLYSTAR has always been customer service, which continues to be a key factor in POLYSTAR's high customer retention rate. In addition to online trouble-shooting, POLYSTAR makes sure that all of its distributors are equally service-oriented with skilled engineering teams that provide installation, after sales services, and maintenance in their markets. POLYSTAR provides services worldwide to all economic sectors including packaging, plastic production, recycling, environmental, construction, agricultural, and governmental sectors.


Exhibition


Welcome to discover POLYSTAR PP Raffia Repelletizer at worldwide exhibition.




Contact POLYSTAR


PP Raffia Repelletizer
Official Website:
https://www.polystarco.com/tw/products_i_
Single_shaft_shredder.html

Youtube Channel:
https://www.youtube.com/user/Polystarco

Email:
polystar.sales@gmail.com

Contact Number:
+886 6 273 0889

Address:
No.198, Ansin 2nd Rd., Annan Dist. Sinji Industrial Park. Tainan City 709, Taiwan


Recycling Made Simple
We design Large-sized Waste Shredder Integrated Recycling Facility to be simple and focus on what’s most important for plastic producers who are looking for an easy and stable operation.


Recommend Products


Possible Product

- Flexible packaging bags
- T-shirt bag, garbage bag, shopping bag
- Bottom sealed flat bag
- Supermarket Bag

Possible Product

- LDPE, LLDPE Plastic Film
- Mulch Film
- Agricultural Film
- Packaging Film
- Flexible packaging film
Recycling Materials

-In-house plastic waste, Film rolls, T-shirt bag cut-offs, flat bags, commercial bags, garbage bags, food packaging film, shrink
film


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