Высокопроизводительный смеситель гранулятор/быстродействующий гранулятор

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Products Description


HIGH SHEAR MIXER GRANULATOR
High Shear mixer granulator is widely used equipment in pharmaceutical manufacturing. It is used to mix the pharmaceutical ingredients
and make the granules before compression and also called a high shear mixer. Impellers and chopper are mainly responsible for wet
granulation in the rapid mixer granulator.




SILENT FEATURES


¨ Basic machine is in Vacuum rated design, so you can apply the vacuum transfer for loading of RMG.
¨ Basic machine is in Non Flame Proof Construction.
¨ We can also connect the Vacuum Rated Sifter along with RMG and Conveying system as a RMG loading with inline sifting process.
¨ Top lid is pneumatically operated with interlock of failsafe design.
¨ Discharge is pneumatically operated with interlock of fail safe design.
¨ Three Blade Impeller, which provide better dry mixing and better quality of Granules.
¨ Main structure is made of heavy duty MS Square tube, with bottom portion of legs are made of SS 304.
¨ RMG 150 Liter is with Platform and Staircase. Discharge height will be design based on FBD container height.
¨ All the contact parts are made of SS 316 & non contact made of SS 304.
¨ Basic machine with Pressure switch with interlock for Air Purge application.


Specification


Main Structure, Platform and Staircase
* Main Structure of RMG is made of heavy duty M S Square tubes and is sufficient to withstand the load of material.
* Structure is manufactured in vertical type two frame, one is designed for driving assembly like Motor and gear box and second
is mounting legs.
* The bottom legs of main structure are made of SS 304, to prevent the rusting at the time of washing.
* Total structure will mount of Anti Vibration pad for ease of transfer the load.
* The mounting part of Bowl is made of heavy duty M S plate for proper fixing of bowl.
* Main structure is covered with SS 304 guard with Electronics Device and is interlocked with Central control for safety reason.
* Main structure is covered from SS 304 chequered sheet on top
* Basic machine is with platform & staircase.
* Mounting of operating panel either on main structure or through pendent pipe that will be based on site layout.
* Pneumatic control panel is located in to main structure in ease to operate, maintain and visible at location
* All the major piping and cabling are routing through specially designed cable channel and is mounted inside the main
structure.


Mixing Bowl and Top Lid
* Main Bowl is in Vacuum Rated Design for loading of material through Vacuum Transfer system.
* If you have a vaccum rated Sifter then we can also do the RMG loading with inline sifting through vacuum transfer system
* Basic design of bowl is in cylindrical and conical shape with rounded corner bottom to ensure the better product movement.
* The bottom surface of main bowl is duly machined for even clearance of Impeller and minimum material sticking of material at
bottom surface.
* Complete bowl is duly machined for maintaining of better tolerances and clearance between Top Lid & Cone Ring, Chopper Center
& Discharge Center.
* Pneumatically operated Top Lid with Electro-pneumatic positioning for fail safe operation and operator safety.
* Pneumatically operated Discharge gate with Electro-pneumatic positioning for fail safe operation and process safety.
* Sealing of top lid is through specially designed Omega type Silicon Gasket.
* Binder charging port will be provided on the Top lid of the bowl with binder charging funnel and ball valve manufactured from
SS-316.
* 2 Nos - 2” Tri-clover joint with a blind ferrules will be provided at the top lid for Material charging system
* 2” Tri-clover joint with blind ferrule will be provided at the top lid for provision of spray ball connection (Spray ball can
be provided as Optionally on extra cost)
* Filter assembly will be provided on top lid in Stainless Steel housing.

Main Impeller and Chopper with Purging System
Three Blade Impeller Design
* High shear mixer having a four blade impeller design for better dry mixing of powder and proper wet mixing of Binder & Powder.
* Three blades are in full length with tangent mounting for better mixing of dry powder and floating of material.
* Impeller blade will be driven via worm reduction gear box.
* In standard model, the Impeller having two speeds (slow and fast). Slow will be at 75 RPM and fast will be at 150 RPM.
Customized RPM can provide on request. User can also select the option of Variable Frequency Drive for step less infinite speed
adjustment from 15 to 150 RPM .
* The actual speed and actual current are displayed on operating panel.
* Specially designed main drive Impeller shaft with Air purging facility to prevent the entry of powder in to Bottom fame of
machine at Gear box section

Four Blade Chopper Design
High shear mixer having a standard U shaped chopper blade better chopping of Wet Mass.
* The chopper is mounted on tangentially to the cylindrical part of Mixing Bowl.
* Chopper motor is directly connected with specially designed mounting bracket.
* Chopper assembly having an Air purging facility to prevent the leakage of powder and cross contamination.
* In standard model the chopper having a two speed (slow and fast). Slow will be at 1440 RPM and fast will be at 2880 RPM. User
can also select the option of Variable Frequency Drive for step less infinite speed adjustment from 150 to 2880 RPM.
* The actual speed and actual current are displayed on operating panel.
* In RMG the Impeller and Chopper having a individual line of Air purge for separate control of Air Pressure.

Discharge Assembly
* Pneumatically operated discharge valve is positioned at bottom portion of Mixing Bowl to ensure the proper discharge.
* Typically designed discharge piston having dual silicon based seal for better sealing.
* The discharge piston and assembly is mounted in swiveling type housing, for ease of cleaning.
* Discharge gate opening and closing through Non contact switch / proxy and interlocked with central control system.
* If the FBD is from SSMS then Material discharge pot height is such it can accommodate the height of the FBD container.
Otherwise customer has to submit the FBD container ht. for designing of the discharge pot.
* Typically designed Wet Mill can provide at the discharge optionally.






Safety System

* Impeller motor thermal overload.
* Chopper motor thermal overload
* All machine guards are equipped with independent sensors.
* Top lid open / closed are equipped with independent sensor.
* Discharge gate open / closed are equipped with independent sensor
* Discharge assembly open / closed.
* Purging Air Pressure low / healthy are interlocked.
* System Air Pressure Switch.
* Emergency stop.
* Batch Halt.
* Batch Complete.


Model


MODEL
RMG-25
RMG-150
RMG-250
RMG-400
RMG-600
RMG-800
RMG-1000
Gross Cap-Ltrs
25
150
250
400
600
800
1000
Working Cap-Ltrs
20
120
200
320
480
640
800
Impeller Motor-HP
3/5
10/15
25/30
30/40
40/50
60/70
100
Chopper Motor
1.5/2
3/5
3/5
5/7.5
5/7.5
7.5/10
10/12.5


Company Profile



Profile: Established in the year 2016, we, “SSMS ENGINEERS”, are engaged in manufacturing, supplying and exporting superior
quality Pharmaceutical Machineries. These products are used for various industrial applications such as treating, formulating or
processing chemicals, water, effluents and oil & wax. The plants and machinery we offer are designed in such a way that these have
ergonomic and user friendly features. Our products are in sync with the intentional quality standards and tested as per the
industrial guidelines. We have a well-managed designing and manufacturing unit that facilitates cost effective production of our
machinery. Over the years our transparent practices have earned us the trust of both domestic and global clients. Our products are
distributed all over the Indian Subcontinent, Nepal,Bangladesh. Our organization has established a strong foothold in the industry
under the able leadership of our mentors.
Basic Information: Business Type: Supplier, Manufacturer & Exporter
Year of Establishment : 2016
Ownership type : Partnership


Mfg. : Pharmaceutical, Chemical, Food Processing Equipment’s Unit .C/1B/172,PHASE 2 VATVA,NR AMBICA CROSS ROAD AHMEDABAD-382445Mob

Product Portfolio: Our organization specializes in the field of manufacturing, supplying and exporting a comprehensive range of
Pharma Machinery. We have ample facilities in order to design and manufacture various types of plants and machinery required for
processing drugs and chemicals. The products we supply are as per the industry specifications and requirements. These products
have ergonomic features that facilitate fast and streamlined production of industrial matter. Mentioned underneath are the
products we have in offer:
Pharma Machinery
PRODUCT NAMES Paste Kettle , Tray Dryer , Mass Mixer, Vibro Sifter ,Multimill ,Double Cone Blender Octagonal Blender, Rapid Mixer
Granulator ,Fluid Bed Dryer ,V Blender, Coating Pan, Auto Coater,Sifter Cum Multimill ,Inspection Belt
Our Team: Our workforce forms the backbone of the organization as all the internal processes are responsibly handled by it. The
professionals who are a part of the workforce are highly experienced and proficient in their fields of expertise. They have
immense process.
Quality Assurance: Ever since the inception of our organization, we have laid emphasis on stringent quality policies. Our internal
quality management system has enabled us to keep a tab on the different processes essential for the business. The range of
products we supply is strictly as per the international quality standards. To ensure that the products are flawless, we have
deployed a separate quality testing unit. Our quality analysts take account of the raw material used in the production, the entire
manufacturing process along with the testing and dispatch process. Several tests are conducted in order to check the following
parameters: Clients can also avail customized products as per their requirements and preferences.






Our Advantages


1:- 100% IN HOUSE MANUFACTURING PROCESS
2:- STEADY SALES GROWTH EVERY YEAR AT 50 % FROM LAST 3 YEARS
3:-AS PER CUSTOMER REQUIREMENT CUSTOMISATION AVAILABLE


Product packaging




Certifications


1:- DESIGN QUALIFICATION
2 :- INSTALLATION QUALIFICATION
3:OPERATIONAL AND MAINTENANCE MANUAL
4:ALL MOC


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