Гранулятор для переработки пластиковой пленки
- Категория: >>>
- Поставщик: POLYSTAR MACHINERY CO. LTD.
Сохранить в закладки 10000005038436:
Описание и отзывы
Характеристики
Plastic Film Recycling Pelletizer
* One-step direct technology with cutting + extrusion + pelletizing
* Very easy to install, operate and perform maintenance
* In-house recycling at its best
* Output: 100-1200 kg/hr
* Very easy to install, operate and perform maintenance
* In-house recycling at its best
* Output: 100-1200 kg/hr
Recycling Materials
Plastic Film Recycling Pelletizer
- Printed and non-printed PE, PP film, multi-layered film, shrink film, stretch film, PE and EPE foam.
- Thermoformed PS, PP.
- Soft irrigation pipe.
- Pre-shredded regrind.
- Washed and dried film flakes from washing line.
Product info
Simple in Design, Flexible in Operation
Plastic Film Recycling Pelletizer
* One-step direct technology with cutting + extrusion + pelletizing
* Very easy to install, operate and perform maintenance
* Fast change between different types of material
* Very easy to install, operate and perform maintenance
* Fast change between different types of material
POLYSTAR’s Repro-Flex Plastic Film Recycling Pelletizer is designed for reprocessing polyethylene (HDPE, LDPE, LLDPE) and polypropylene (PP) flexible packaging material, printed and non-printed. This cutter integrated pelletizing system of Plastic Film Recycling Pelletizer eliminates the need of pre-cutting material, requiring less space and energy consumption while producing high-quality pellets at a highly productive rate.
Simple in Design . Flexible in operation
Model Comparision
Plastic Film Recycling Pelletizer
Mode namel: Repro-Flex
Model | Repro-Flex65 | Repro-Flex85 | Repro-Flex100 | Repro-Flex120 | Repro-Flex150 | Repro-Flex165 | Repro-Flex180 |
Output | 80-120 Kg/hr | 150-250 kg/hr | 300-400 kg/hr | 400-600 kg/hr | 700-800 kg/hr | 850-1000 kg/hr | 1000-1200 kg/hr |
A (Standard) | 5250 | 5950 | 6600 | 7550 | 8550 | 8800 | 9100 |
A (With all option) | 6000 | 7000 | 8000 | 9000 | 10000 | 11000 | 12000 |
B (Standard) | 7300 | 8200 | 9400 | 15000 | 16000 | 17500 | 18000 |
B (With all option) | 10000 | 12000 | 12000 | 15500 | 16500 | 18000 | 19000 |
C | 2900 | 3100 | 3200 | 3400 | 3500 | 3600 | 3700 |
The machine layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses.
Our Advantages
Advantage - Plastic Film Recycling Pelletizer
One Step, All-in-One direct recycling
The Repro-Flex Plastic Film Recycling Pelletizer combines cutting , extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of Plastic Film Recycling Pelletizer prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, and therefore, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)
Easy material feeding without the need for pre-cutting
The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder
(for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The
feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw.
(for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The
feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw.
Higher output capacity
The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market.
Higher pellets quality
The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).
Suitable industry
Plastic Film Recycling Pelletizer
Work with POLYSTAR
Japanese recycler increases efficiency and production in pelletizing
With the effect of POLYSTAR’s recycling machine running in Japanese market successfully , the reputed recycler who is located at Ibaraki Japan decide to go with POLYSTAR . Established in 1963, the customer devote himself as the professional recycler. They purchased the post-industrial and post-consumer grade waste from all sectors of economy, including the blown film extrusion industry, food packaging film industry, injection molding and blown molding industry. That is made possible by consisting of five recycling line in their facilities and should be able to expand their business scale in the near future.
“ Expansion is necessary for enterprise long terms surviving and make sure holding the sufficient market share at this fierce market competition, says by CEO Mr. Kobayashi. Not only cultivating at Japanese market, Mr. Kobayashi also extend the business scale to foreign countries, including such like USA, UK, Korea, China, India, Thailand, Indonesia, Middle East, Africa …. market. We deeply believe that the simple & easy machinery operation and maintenance is the key for successful recycling business; and the excellent quality of the recycled pellets produced by “Simple” recycling machine is another contribution to the business management, it relatively save the operation cost and enhance the production performance.
POLYSTAR truly play the important role and perform well in “ Simple” machinery design and quality insurance, impressively mentioned by Mr. Kobayashi.
POLYSTAR truly play the important role and perform well in “ Simple” machinery design and quality insurance, impressively mentioned by Mr. Kobayashi.
Owing to a new recycling hall was built and the filled order demand, the customer request POLYSTAR’s recycling line installed in new land in time. However, due to COVID-19 pandemic outbreak happening from Feb, 2020 and POLYSTAR’s technician is prohibited to install the machine in customer’s factory. Thanks to the simplest structure design , User-Friendly interface and professional on-line remote installation guidance by POLYSTAR, it facilitate the successful installation of the machine and create the indispensable commercial value for both company. Finally, an Repro Flex 150 with processing HDPE/LDPE/LLDPE film and bag scraps is stably reach to 600~650 kg/hr capacity at their new factory. These excellent quality recycled pellets are mainly sold to the big film/bag producer and used in shrink and construction film production as well as for intermediate layers in laminated films.
The factory manager of the customer indicated that, the size uniformity of recycled pellets is the critical point related to the homogeneous level and quality of their final product. By utilizing POLYSTAR’s intelligent pelletizing system and the patented air cylinder pressure control technology, it significantly stabilize the quality of the recycled pellets and enhance the level of production automation. With POLYSTAR latest intelligent pelletizing system and corresponding air cylinder pelletizing pressure control technology, it firmly ensure the reliability and uniformity of the recycled pellets and significantly increase our business profit.
Apart from the recycling business, the customer also utilize the recycled pellets back to the production line for house wares product, such like the patented sonic driver for toothbrush….etc. We aim to recycle every possible plastic waste and convert it into the useful material for “ Green” environmental protection. POLYSATR’s simple but powerful machinery design concept had been affirmed by global customers and professional in-time service attitude is the decisive criterion for our long terms cooperation, says Mr. Kobayashi in conclusion.
Plastic Film Recycling Pelletizer
Exhibition
Find POLYSTAR Plastic Film Recycling Pelletizer in worldwide exhibitions.
Contact POLYSTAR
Plastic Film Recycling Pelletizer
Official Website:
www.polystarco.com
Youtube Channel:
https://www.youtube.com/user/Polystarco
E-mail: sales@polystarco.com
Linkedin:
https://www.linkedin.com/company/polystar-machinery-co-ltd
Youtube Channel:
https://www.youtube.com/user/Polystarco
E-mail: sales@polystarco.com
Linkedin:
https://www.linkedin.com/company/polystar-machinery-co-ltd
Contact us for more details!
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