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- Категория: >>>
- Поставщик: POLYSTAR MACHINERY CO. LTD.
Сохранить в закладки 10000007792589:
Описание и отзывы
Характеристики
Universal Plastic Granules Recycling Pelletizing Machine
Direct Feeding Pelletizing Technology
- Single step process: Extrusion + Degassing + Filtration + Pelletizing
- Less processing steps + Less power consumption
- Gentle-process-minimal material property change
Model Comparison
Universal Plastic Granules Recycling Pelletizing Machine
Model name: Repro-Direct
Universal Plastic Granules Recycling Pelletizing Machine can be customized to meet customers' requirements.
Model | *Output range (kg/hr) | Power consumption | Dimension | ||||
A (Length) | B (Height) | C (Width) | |||||
Repro-Direct 65 | 80-100 | 35 kw | 3800 | 2600 | 9300 | ||
Repro-Direct 85 | 100-180 | 62 kw | 6300 | 4100 | 10600 | ||
Repro-Direct 100 | 200-300 | 79 kw | 6300 | 4100 | 12600 | ||
Repro-Direct 120 | 300-450 | 116 kw | 6300 | 4100 | 14100 | ||
Repro-Direct 150 | 450-700 | 190 kw | 6300 | 4100 | 15500 | ||
Repro-Direct 165 | 700-900 | 219 kw | 6500 | 4100 | 16500 | ||
Repro-Direct 180 | 900-1100 | 290 kw | 6700 | 4100 | 18500 | ||
* The Universal Plastic Granules Recycling Pelletizing Machine layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses.
* Output based post industrial PE regrind, without degassing.
Recycling Materials
Universal Plastic Granules Recycling Pelletizing Machine
- Packaging film, PP Woven/Raffia
- Pipe (PE/PP/PPR)
- Powder and lumps (PE/PP)
- E (electronic) waste
- HDPE, LDPE, LLDPE, PP, BOPP, PS, ABS, PU, PC
Product Description
Universal Plastic Granules Recycling Pelletizing Machine
The Repro-Direct Universal Plastic Granules Recycling Pelletizing Machine model is a universal recycling pelletizing machine suitable for pre-crushed, heavy rigid regrind scraps such as bottles, pipes, containers and lumps in the form of granules. Applicable materials are mainly HDPE, LDPE, PP, PA, PC, PU, PBU, ABS and others.
Universal Plastic Granules Recycling Pelletizing Machine can also process light-weighted soft packaging material such as pre-crushed film flakes, PP raffia, PE/PP woven, PE foam and many others with the addition of a force feeder on the feeding hopper.
The feeding speed is controlled and adjusted automatically for different types of material shape and weight to ensure stable feeding and output production. When processing rigid regrind (granule), the force-feeding mechanism can be switched off.
Advantage of Universal Plastic Granules Recycling Pelletizing Machine:
In the Repro-Direct Universal Plastic Granules Recycling Pelletizing Machine, material is fed into the hopper directly without the need for pre-heating before extrusion. When processing rigid regrind or compressed washed flakes (processed by a squeezer dryer), this system ensures a faster and easier machine starting and stopping process comparing to other systems (for example, a machine with a integrated cutter compactor which requires pre-heating of the cutter compactor before machine start).
From a hopper feeder, the rigid regrind (or film flakes) is transported directly into the extruder by a screw conveyor (or a belt feeder) without being pre-cutting or compacted. The rate of the feeding is controlled automatically based on the load of the extruder motor (ampere meter). By this method the system can prevent over or under feeding of material.
From a hopper feeder, the rigid regrind (or film flakes) is transported directly into the extruder by a screw conveyor (or a belt feeder) without being pre-cutting or compacted. The rate of the feeding is controlled automatically based on the load of the extruder motor (ampere meter). By this method the system can prevent over or under feeding of material.
Flexible add-ons and customization:
* Screw conveyor or belt conveyor can be added to facilitate material feeding
* A large anti-bridging storage tank can be added at the feeding section for storing large-volume waste. The constantly turning rotors can prevent flakes from bridging inside the tank. Positioned on top of the feeder screw, the anti-bridging silo provides continuous supply of flakes with a precisely controlled feeding mechanism
* A crusher can be added for pre-crushing the material before entering the extruder.
* Unvented, single or double degassing can be customized depending on material type and condition
* Vacuum degassing system and two-channel filter can be added to the machine
* Water ring die face cutting or strand die (spaghetti type) pelletizers are available depending on preference
* A metal-detector can be added onto the conveyor belt for additional protection
* A large anti-bridging storage tank can be added at the feeding section for storing large-volume waste. The constantly turning rotors can prevent flakes from bridging inside the tank. Positioned on top of the feeder screw, the anti-bridging silo provides continuous supply of flakes with a precisely controlled feeding mechanism
* A crusher can be added for pre-crushing the material before entering the extruder.
* Unvented, single or double degassing can be customized depending on material type and condition
* Vacuum degassing system and two-channel filter can be added to the machine
* Water ring die face cutting or strand die (spaghetti type) pelletizers are available depending on preference
* A metal-detector can be added onto the conveyor belt for additional protection
Customer Photos
Work with POLYSTAR-Universal Plastic Granules Recycling Pelletizing Machine
Suitable for blown film, cast film producer, PP raffia/woven, foam (PE/PS/EPS) and professional recyclers
Sweden - Post-Consumer Recycler
The Sweden reputed recycler, which is the professional recycler and collects plastics from waste electrical and electronic
equipment (WEEE) and other products from the automotive sector such as bumpers, battery packs, engine piping, etc.
These Post-Consumer waste are contained with iron particles, wood pieces and paper labels…etc. Thus, the turnkey solution from the material sorting, cleaning, drying and processing into the high end quality recycled pellets are the essential factors toward business success.
equipment (WEEE) and other products from the automotive sector such as bumpers, battery packs, engine piping, etc.
These Post-Consumer waste are contained with iron particles, wood pieces and paper labels…etc. Thus, the turnkey solution from the material sorting, cleaning, drying and processing into the high end quality recycled pellets are the essential factors toward business success.
Thanks to the simplest yet powerful design of POLYSTAR’s Universal Plastic Granules Recycling Pelletizing Machine, plus integrate with FIMIC’s advanced auto cleaning filtration system. It ensures the excellent filtration efficiency and continuously high output performance.
The collected post-consumer ABS and PS regrind have the higher bulk density of 200-600 kg/m3 and is with more fluidity.
Both properties contribute to the washing and sorting processes working better and the material thus being available in a more clean-sorted form. Meanwhile, POLYSTAR customize the tailor-made screw profile design which is optimized the melting flow paths and activities for both materials, and the specific pelletizing die head design is also beneficial for stabilizing the quality and consistency of the pelletizing process.
Both properties contribute to the washing and sorting processes working better and the material thus being available in a more clean-sorted form. Meanwhile, POLYSTAR customize the tailor-made screw profile design which is optimized the melting flow paths and activities for both materials, and the specific pelletizing die head design is also beneficial for stabilizing the quality and consistency of the pelletizing process.
Moreover, the customer request the intelligent water level sensing control on the vibration tank to optimize the cooling
efficiency in time. With POLYSTAR simplified and user-friendly structure design, the cooling temperature can be visible monitored and controlled via intelligent PLC control system, the average output of its Repro Direct 150 Universal Plastic Granules Recycling Pelletizing Machine is reached up to 700~800 kg/hr for our business benefit constant contribution, impressively described by the factory director.
efficiency in time. With POLYSTAR simplified and user-friendly structure design, the cooling temperature can be visible monitored and controlled via intelligent PLC control system, the average output of its Repro Direct 150 Universal Plastic Granules Recycling Pelletizing Machine is reached up to 700~800 kg/hr for our business benefit constant contribution, impressively described by the factory director.
Worldwide
Worldwide Presence - Universal Plastic Granules Recycling Pelletizing Machine
32 years of experience
Through years of manufacturing and designing experiences and continuous customer feedback, POLYSTAR has become one of the global leaders in the field through 3 generation of technological evolution.
A global leader with 4,180 machines installed
More than 4,180 machines have been installed since 1988. Proven success in Asia, Africa, Europe, Middle East & America.
Satisfied customers in 105 countries
POLYSTAR has been working closely with plastic producers around the world and has established itself as a premium brand that offers reliable and high performing machines in the market.
Through years of manufacturing and designing experiences and continuous customer feedback, POLYSTAR has become one of the global leaders in the field through 3 generation of technological evolution.
A global leader with 4,180 machines installed
More than 4,180 machines have been installed since 1988. Proven success in Asia, Africa, Europe, Middle East & America.
Satisfied customers in 105 countries
POLYSTAR has been working closely with plastic producers around the world and has established itself as a premium brand that offers reliable and high performing machines in the market.
Why Choose Us
World-class Manufacturing Quality
Universal Plastic Granules Recycling Pelletizing Machine
High quality recycled pellets
- Up to 100% reusability back into your production line
- Post-industrial waste generated from production of film, raffia and injection regrind can be recycled efficiently by Universal Plastic Granules Recycling Pelletizing Machine and put right back into your production lines
- Less amount of new (raw) material needs to be used in your production
- Less amount of new (raw) material needs to be used in your production
Manufacturing with Precision
- CE certified Universal Plastic Granules Recycling Pelletizing Machine with total quality control
- Adopt the latest design and manufacturing of screw and barrel to achieve maximum efficiency
- Adopt the latest design and manufacturing of screw and barrel to achieve maximum efficiency
- Strong research and design team.
Service and Communication
- Overseas Universal Plastic Granules Recycling Pelletizing Machine service and training are available.
- Machine warranty with in-time spare parts delivery
- Fast online trouble shooting
- Machine warranty with in-time spare parts delivery
- Fast online trouble shooting
Exhibition
Visit POLYSTAR at worldwide exhibition for Universal Plastic Granules Recycling Pelletizing Machine
Contact POLYSTAR
Universal Plastic
Granules Recycling
Pelletizing Machine
Official Website:
www.polystarco.com
Youtube Channel:
https://www.youtube.com/user/Polystarco
E-mail :
sales@polystarco.com
Youtube Channel:
https://www.youtube.com/user/Polystarco
E-mail :
sales@polystarco.com
Find more information with POLYSTAR!
Simple in design. Easy Operation. Compact and Efficient.
32 years of manufacturing experience focusing on user interface and customer feedback
Continue to develop simple solution and technology
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