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Mold name | Single-row 60mm Stator Block (one out of two) Lamination Stack Progressive Tooling | ||||||||
№ | Project | Project data | № | Project | Project parameters / indicators | ||||
1 | No. of Row | Customizable | 15 | Step Pitch | Customizable | ||||
2 | Strip Width | Customizable | 16 | Concentricity | ≤ 0.06mm after assembling | ||||
3 | Comprehensive Tooling Life | ≥0.1 billion strokes | 17 | Lamination Burr | ≤0.03mm | ||||
4 | Blade Life | ≥2 million strokes / (0.05-0.12㎜) | 18 | Delamination Strength | ≥20N | ||||
5 | Tooling Structure | Stator pieces_direct stack riveting | 19 | Spare Parts Configuration | Optional | ||||
6 | Male Die/Punch Height | ≥55 | 20 | Error Proofing Device | Included | ||||
7 | Female Die Height | ≥25 | 21 | Part Output Type | Optional | ||||
8 | Effective Cutting Edge Height | Male Die≥7mm | 22 | Indexing Pattern | Optional | ||||
9 | Blade Material | Customizable | 23 | Skewing Control Device | Optional | ||||
10 | Slotting Female Die Type | Integrated | 24 | Pulling Tray Control Device | Included | ||||
11 | Stamping Speed in Run-in Period | 150 SPM | 25 | Protective Device | Included | ||||
12 | Stamping Speed in Production | 150-300 SPM | 26 | Production Timetable | Included | ||||
13 | Strip Thickness | δ0.02~δ1 | 27 | key word | punch mold | ||||
14 | key word | light mould | 28 | key word | factory mold |
Tooling Brand | Tonghe Tooling |
Tooling Name | Single-row 60mm Stator Block (one out of two) Lamination Stack Progressive Tooling |
Tooling No. | TM100-027 |
Color | Natural color |
Dimension | 600x500x420 |
Type | Progressive Tooling, Stamping Tooling, Rotor and Stator, High-speed Stamping Tooling, Loose Lamination Stamping, Skewed Slot, Indexing (Rotation), Rotated and Skewed, Lamination Stack Stamping Tooling |
MOQ | 1 Set |
Yield | 250-300 strokes |
Strip Thickness | &=0.35 |
Material thickness | B35A440 |
Strip Width | 26 |
Step Pitch | 16 |
Material Utilization Ratio | 40.40% |
No. of Row | Single-row |
No. of Cavity | 2SET |
Total Steps on Tooling | 8PITCH |
Machine Tonnage (Ton) | 3.1Ton |
Stripping Force (Ton) | 0.62Ton |
Skewing Orientation and Angle | None |
Indexing Angle | None |
Feed-in Height | 270 |
Shut Height | 420 |
Processing Characteristics | High-speed Stamping, Progressive Tooling, Indexing (Rotation), Skewed Slot, Automatically Stacked |
Quality & Accuracy | +/- 0.002〜0.05mm (tooling precision) |
Measurement Devices and Instruments | Plug Gauge, Quadratic Measurement, 3D Coordinate Measurement, Tensile Tester, Micrometer, Projector, Height Gauge, Scale, Collimator, Deflector, CMM, Concentricity Measurement, etc. |
Application | Home appliances, power tools, industrial automation, automobiles, NEV, toys |
Equipment | Grinding machine, slow- feeding wire cut machine, CMM, gantry boring machine, medium-speed wire cut machine, internal and external grinding machine, milling machine, lathe, jig grinder, flat grinder |
Tooling Feature | Our tooling can perform a variety of functions, such as automatic stamping, automatic stacking, stepped bore punching, automatic skewing and automatic rotation.We can also customize single-row or multiple-row tooling according to customer requirements. Rapid tooling production lead time is our strength, which is far beyond our peers. |
Step 1 | Project Feasibility Analysis conducted according to your requirements (Output: Quotation, Layout, Basic Tooling Parameters) |
Step 2 | Receive your Order Notice |
Step 3 | Prepare Tooling Production Timetable |
Step 4 | Conduct tooling design |
Step 5 | Confirm technical parameters |
Step 6 | Finalize Tooling Layout |
Step 6.1 | Review General Assembly Drawing |
Step 7 | Sign back component drawings |
Step 8 | We prepare materials |
Step 9 | Formulate tooling components machining process |
Step 10 | Tooling components processing, production and procurement |
Step 11 | Assembly (Submit Semi-finished products) |
Step 12 | Wait for your reply and re-debug tooling |
Step 13 | Complete first samples |
Step 14 | Submit first samples, waiting for customer acceptance |
Step 15 | Tooling delivery |
Step 16 | Adjust tooling at Buyer site, and conduct tooling maintenance training |
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