Штамповочная пресс форма для пробивки света от производителя

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Products Description




Mold name
Single-row 60mm Stator Block (one out of two) Lamination Stack Progressive Tooling 
Project
Project data
Project 
Project parameters / indicators
1
No. of Row
Customizable
15
Step Pitch
Customizable
2
Strip Width
Customizable
16
Concentricity
≤ 0.06mm after assembling
3
Comprehensive Tooling Life
≥0.1 billion strokes
17
Lamination Burr
≤0.03mm
4
Blade Life
≥2 million strokes / (0.05-0.12㎜)
18
Delamination Strength
≥20N  
5
Tooling Structure
Stator pieces_direct stack riveting
19
Spare Parts Configuration
Optional
6
Male Die/Punch Height
≥55
20
Error Proofing Device
Included
7
Female Die Height
≥25
21
Part Output Type
Optional
8
Effective Cutting Edge Height
Male Die≥7mm
22
Indexing Pattern
Optional
9
Blade Material
Customizable
23
Skewing Control Device
Optional
10
Slotting Female Die Type
Integrated
24
Pulling Tray Control Device
Included
11
Stamping Speed in Run-in Period
150 SPM
25
Protective Device
Included
12
Stamping Speed in Production
150-300 SPM
26
Production Timetable
Included
13
Strip Thickness
δ0.02~δ1
27
key word
punch mold
14
key word
light mould
28
key word
factory mold


Mould information




Tooling Brand
Tonghe Tooling
Tooling Name
Single-row 60mm Stator Block (one out of two) Lamination Stack Progressive Tooling
Tooling No.
TM100-027
Color
Natural color
Dimension
600x500x420
Type
Progressive Tooling, Stamping Tooling, Rotor and Stator, High-speed Stamping Tooling, Loose Lamination Stamping, Skewed Slot,
Indexing (Rotation), Rotated and Skewed, Lamination Stack Stamping Tooling
MOQ
1 Set
Yield
250-300 strokes
Strip Thickness
&=0.35
Material thickness
B35A440
Strip Width
26
Step Pitch
16
Material Utilization Ratio
40.40%
No. of Row
Single-row
No. of Cavity
2SET
Total Steps on Tooling
8PITCH
Machine Tonnage (Ton)
3.1Ton
Stripping Force (Ton)
0.62Ton
Skewing Orientation and Angle
None
Indexing Angle
None
Feed-in Height
270
Shut Height
420
Processing Characteristics
High-speed Stamping, Progressive Tooling, Indexing (Rotation), Skewed Slot, Automatically Stacked
Quality & Accuracy
+/- 0.002〜0.05mm (tooling precision)
Measurement Devices and Instruments
Plug Gauge, Quadratic Measurement, 3D Coordinate Measurement, Tensile Tester, Micrometer, Projector, Height Gauge, Scale,
Collimator, Deflector, CMM, Concentricity Measurement, etc.
Application
Home appliances, power tools, industrial automation, automobiles, NEV, toys
 Equipment
Grinding machine, slow- feeding wire cut machine, CMM, gantry boring machine, medium-speed wire cut machine, internal and external
grinding machine, milling machine, lathe, jig grinder, flat grinder
Tooling Feature
Our tooling can perform a variety of functions, such as automatic stamping, automatic stacking, stepped bore punching, automatic
skewing and automatic rotation.We can also customize single-row or multiple-row tooling according to customer requirements. Rapid
tooling production lead time is our strength, which is far beyond our peers.


External Grinding Machine



Jig Boring Machine
Medium-Feeding Wire Cut Machine


Flat Grinder



3D Projector
Milling Machine


Jig Grinder
Lathe
Projector quadratic element


Features


It has the functions of automatic stamping, laminating riveting, punching step hole, twisting groove, turning and so on
We are specialized in the design and production of progressive dies for all kinds of motor stator and rotor. The manufacturing accuracy of the main parts of the mold is up to 2um, the step accuracy is within 5um, and the total life is more than 150 million punches. It has the functions of automatic stamping, laminating riveting, punching step hole, twisting groove, turning and so on. And according to customer requirements, according to single row or multi row layout and opening mold, the opening cycle speed is far faster than that of the same industry.


Customize Service




Tonghe Precision Standardization Process as follows


Step 1
Project Feasibility Analysis conducted according to your requirements (Output: Quotation, Layout, Basic Tooling Parameters)
Step 2
Receive your Order Notice
Step 3
Prepare Tooling Production Timetable
Step 4
Conduct tooling design
Step 5
Confirm technical parameters
Step 6
Finalize Tooling Layout
Step 6.1
Review General Assembly Drawing
Step 7
Sign back component drawings
Step 8
We prepare materials
Step 9
Formulate tooling components machining process
Step 10
Tooling components processing, production and procurement
Step 11
Assembly (Submit Semi-finished products)
Step 12
Wait for your reply and re-debug tooling
Step 13
Complete first samples
Step 14
Submit first samples, waiting for customer acceptance
Step 15
Tooling delivery
Step 16
Adjust tooling at Buyer site, and conduct tooling maintenance training


About Us






Tonghe Precision Mold Co., LTD.is a powerful manufacturer specializing in the design, manufacturing, production, sales and service of progressive tooling for all kinds of motor laminations. It manufactures capable tooling with auto-stacked, auto-skewed and rotary (indexing) rotors and stators in processed cores or loose laminations, and has rich experience especially in design and manufacturing of progressive tooling for stepper motor cores. Our customers include overseas- and Chinese-funded enterprises.
Providing high quality, high efficiency and high lifetime progressive tooling is our mission, and our commitment to our customers.The company is located in Wujin District, Changzhou City, easily accessible as it is close to the Shanghai-Wuhan Expressway, the 312 National Highway and the Changzhou Ring Elevated Highway.
Our servo motor hinge core progressive tooling are well-known in China. We have domestic partners all over the country, and are receiving more and more orders from foreign customers. Our products are exported to the United States, Japan, South Korea, Italy,India, Brazil, to name just a few, and are highly recognized by both domestic and foreign customers.
We specialize in the design and production of progressive tooling for all kinds of motor stator and rotors.
The manufacturingaccuracy of the main parts of the tooling reaches as high as 2μm and the pitch precision can be controlled within 5μm. The tool life attains to above 150 million strokes. Our tooling realize multiple functions such as auto pressure charging, auto stacking, step holes punching, auto skewing, and auto rotation. We can also make single-row or multi-row tooling according to customer requirement. The fast tooling production lead time is way beyond our peers.


common problem


Are you a factory or a trading company?
We are a factory with export permission, located in the Economic Development Zone of Changzhou, China.


How do you monitor and control Tooling quality?
We rely on a standard procedure to monitor and control tooling.
1.8.1 Project feasibility analysis;
1.8.2 Project approval;
1.8.3 Project timetable;
1.8.4 Design general assembly drawing (GAD);
1.8.5 Joint review of GAD;
1.8.6 Make drawings and formulate manufacture process;
1.8.7 Manufacture process management and control;
1.8.8 Inspect tooling components;
1.8.9 Tooling assembly (receipt of tooling components from storage);
1.8.10 Stamp samples for testing tooling;
1.8.11 Trial production of small-lot products; 1.8.12 Tooling delivery


How can we accurately understand the manufacturing level of your factory?
The following conditions are the prerequisites for us to make high-quality tooling:
1. High precision equipment;
2. Constant temperature and humidity production environment;
3. A R&D team and a production equipment team composed of experienced experts


What are the strong points or features of your tooling?
High precision and long service life are the biggest features of our products.
We have partnered with a large domestic motor manufacturer for a long term. We have supplied it with more than 100 sets of tooling. The service life of each tooling we supplied has greatly exceeded the agreed life. Some of the tooling are still running since its first use.


Do you have a R&D team?
We have conducted cooperative research and development with well-known domestic schools of engineering, and have hired top domestic professors to give us long-term R&D guidance. Our team of engineers have more than ten years of experience in the industry. By virtue of sophisticated equipment, and strict production management, TONGHE’s tooling has a longer life and higher precision, which brings TONGHE high reputation in the domestic industry. Our products speak for themselves. Our tooling can reach the agreed life, even far beyond the agreed life.


How could I acquire samples?
You may buy any of the lamination stack products that are displayed in Ali Shop.
Or you may contact directly with customer service. We will send the samples to you on time for your testing and inspection.


How do you support Tooling once delivered to Customer, especially overseas?
We have established a comprehensive after-sales service system for international customers:
a. Paul Simmonds, the head of TONGHE TOOLING UK Office, who provides services for customers in neighboring countries;
b. Foreign Trade Dept. and Customer Service Department are online providing life-long services, with video conferencing, Skype, WeChat, and Alibaba APP for daily communication;
c. 24-hour face-to-face guidance service via video supported by Chief Engineer of Technical Dept.;
d. We can supply suggested/agreed spare parts that could be considered as vulnerable, small punches, small die parts and re-grinding shims, etc. (We will give reasonable suggestions on spare parts).


What is the lead time?
13 weeks for simple tooling and 17 weeks for complex ones.


What are your payment terms?
Payment terms are negotiable and flexible (to a certain degree).
General payment terms: 50% down payment and 50% to be paid upon samples approval before shipment (Balance must be paid before shipment). We accept RMB, USD, Euro and GBP.





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