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Iron ore rotary kiln for sponge iron
Product introduction and application
This series of rotary kiln is the large-size advanced international calcining kiln & furnace which is developed by our company and many scientific research institutes such as Beijing General Reserch Institute of Mining & Metallurgy, Changsha Research Institute Of Mining & Metallurgy, Suzhou Sinoma Reserch Institute of Non-metallic Mining Industry, etc. Compared with the rotary kiln with the same specification made by the traditional technology, this series of torary kiln can make the production capacity increase by 30%, make the heat consumption reduce by 40% and make the discharged flue gas temperature<250 °C , so it is convenient for collecting dust and meeting the modern environment protection needs about energy saving and consumption reducing. This rotary kiln is widely used for extracting nickel from laterite, calcining the activated limestone, oxidized pellet, magnesium oxide, aluminum oxide, titanium dioxide, etc.
The structure characteristic of rotary kiln
1. The rotary calcining kiln shell design fully take into consideration of the corner at shell flexible supporting to extend the lifetime of refractory bricks and castings.
2. Adopt supporting roller bearing with big diameter and small ratio between length and diameter to improve the reliability. The bearing is automatic self-sligning bearing.
3. The better sealing effect of new type open gear hood sealing type.
4. The spring lamination overlying type lexible sealing, double layer spring lamination sealing increase the heat insulation layer to improve the reliability and lifetime.
The Rotary kiln is mainly composed of kiln shell, refractory bricks, supporting device, supporting device with catch wheel, transmission device, lubrication device, mobile kiln head and sealing device at the end of the kiln.
1. Supporting device: advanced shaft structure, automatic temperature measuring device and electrical heating.
2. Catch wheel: including two kinds mechanical wheel and hydraulic pressure.
3. Gears: single or double. Control the rotating speed by buncher, DE machine and frequency variable motor. Be reliable, energy-saving, and efficient.
4. Kiln shell tire bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple, replacement is convenient and won’t hurt cylinder.
5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, and graphite block sealing and combination for above. The sealing effect is very good.
6. Kiln head hood: including stationary type and flexible type.
Model(m) |
Diameter (m) |
Length(m) |
Slope(%) |
Capacity(t/h) |
Rotate Speed (r/min) |
Motor Power(kw) |
Weight(T) |
φ1.4×33 |
1.4 |
33 |
3 |
0.9-1.3 |
0.39-3.96 |
18.5 |
47.5 |
φ1.6×33 |
1.6 |
33 |
4 |
1.2-1.9 |
0.26-2.63 |
22 |
50 |
φ1.6×36 |
1.6 |
36 |
4 |
1.2-1.9 |
0.26-2.63 |
22 |
52 |
φ1.8×32 |
1.8 |
32 |
4 |
1.9-2.4 |
0.16-1.62 |
30 |
78.2 |
φ1.8×45 |
1.8 |
45 |
4 |
2.8-3.34 |
0.21-2.11 |
30 |
95.2 |
φ1.9×36 |
1.9 |
36 |
3.5 |
1.2-1.7 |
0.29-2.93 |
30 |
86.3 |
φ1.9×45 |
1.9 |
45 |
3.5 |
1.65-2.5 |
0.29-2.93 |
37 |
109 |
φ2.2×48 |
2.2 |
48 |
3 |
1.9-2.1 |
0.98-2.93 |
55 |
141 |
φ2.5×40 |
2.5 |
40 |
3.5 |
6.0-7 |
0.44-2.44 |
55 |
139.61 |
φ2.5×50 |
2.5 |
50 |
3.5 |
7.0-8.0 |
0.48-1.44 |
55 |
179.6 |
φ2.5×54 |
2.5 |
54 |
3.5 |
8.0-8.6 |
0.48-1.44 |
55 |
196.29 |
φ2.7×42 |
2.7 |
42 |
3.5 |
10.0-11.0 |
0.10-1.52 |
55 |
198.5 |
φ2.8×44 |
2.8 |
44 |
3.5 |
11-12.5 |
0.80-2.39 |
55 |
198.6 |
φ3.0×45 |
3 |
45 |
3.5 |
13.3-16.9 |
0.5-1.35 |
55 |
223 |
φ3.2×52 |
3.2 |
52 |
3.5 |
16-18.5 |
0.48-2.44 |
110 |
278 |
Pre-sale services,we do
Act as a good adviser and assistant of clients; enable them to get rich and generous returns on their investments;
1. Select equipment model;
2.Sdeign and manufacture products according to clients' special requirement;
3. Train technical personnel for clients.
Services during the sale,we do
Respect clients; devote ourselves to improving the total value of clients.
1. Pre-check and accept products ahead of delivery;
2. help clients to draft solution.
After-sales service,we do
Provide considerate services to minimize clients' worries.
1. Assist clients to prepare for the first construction scheme;
2. Install and debug the equipment;
3. Train the first-line operators on site;
4. Examine the equipment regularly;
5. Take initiative to eliminate the troubles rapidly at site;
6. Distribute the guarantee fittings door-to-door;
7.provide perfect service;
8. Provide technical exchanging;
9. Provide maintenance for big items.
Our Company Philosophy
Best Quality for Market
Perfect Service for Clients
Scientific Management for Benefits
Good Credit for Development
Gongyi Derui Machinery Co., LTD entered the mechanical industry from the beginning of the 1980’s, earlier than most factories. With the company philosophy these years, our products are sold to many customers from home and abroad, popular in India, Russia, Kazakhstan, Africa, South America, Mid-East, Southeast Asia, and almost 30 countries and areas. And it is our honor to make a contribution of to the development of these countries.
Growth is only a process, and the brilliance is the new beginning. In order to respond positively to the good policy of The Belt and Road, we will, as always, provide higher and higher quality products and service, to win more and more acclamation and respect for Chinese national industry. Review ourselves with serious attitude, and win the trust with excellent quality. We sincerely hope to take win-win cooperation with entrepreneurs and companies all over the world, to develop the market together.
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