Прямая поставка с завода 40K ультразвуковой нож для резки

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Product Description




Ultrasonic cutting uses the energy of ultrasonic waves to heat and melt a part of the material to be cut to achieve the purpose of cutting the material, so there is no need for a sharp edge. The principle of the ultrasonic rubber cutter is completely different from the traditional pressure cutting.
Ultrasonic cutting knife can be used to cut thermoplastic resin plates, sheets, films and laminates, carbon fiber composite
materials, polyethylene fiber, carbon or glass fiber (GFRP) molded products, rubber, vulcanized latex, non-vulcanized latex and food, etc. .






Traditional cutting
common problem:
1. Need a sharp edge, increase the requirements for the blade。
2. Cloth cutting cannot seal the edges, and the cutting edges are easy to cause chipping and breakage。
3. Sticky objects are difficult to cut, and it is easy to stick to the knife, which affects the cutting effect and efficiency。
4. When cutting, it is necessary to apply pressure to the object, which is easy to deform soft or fragile food.
5. Some items will produce a lot of broken particles and debris when cutting, increasing waste。






Ultrasonic cutting
High stability
When the ultrasonic generator is working, electromagnetic vibration is generated, which is converted into mechanical vibration and transmitted to the cutting knife and the cut material, and the cutting is performed mechanically, so there is no need for sharp cutting edges, the blade is less worn, and the cutter head can be replaced by itself.
No pollution
When the ultrasonic knife is cutting, the temperature of the knife head is lower than 50 ℃, so smoke and odor will not be generated, which eliminates the danger of injury and fire during cutting.
Neatly cut
Due to the ultrasonic cutting by high-frequency vibration, the material will not adhere to the surface of the blade, and only a small amount of pressure is required when cutting. It will not deform and wear for fragile and soft materials. The fabric will be automatically sealed at the same time and will not cause collapse. side.
easy to use
The cutting knife is connected to the ultrasonic generator, and the generator is connected to the 220V mains power, and the cutting can be carried out by turning on the switch. It supports hand-held and machine-mounted cutting.
Wide range of applications
Rubber, vulcanized latex, non-vulcanized latex, food and various textile materials, plastic sheets can all be ultrasonically cut.




Product details


  Technical Parameters of 40K Ultrasonic Rubber Cutter
name
Model
Quantity/set
Remarks
40K Ultrasonic Rubber Cutter
HC-CK4005GL
1
Standard


                                                                            Total technical parameters
Rated power of single ultrasonic eq
uipment 500W
Total rated power
1×500W=500W
working frequency
40.0±1kHz
Input voltage
220V/50Hz
Size
See attached picture
Weight
约5kg


                                                          Vibration componentparameters
                                                                          Component
s and Ul
quantities (single le vibrating part)
Name
Model or type
Core material
amount
Vibration component
size
see Attachm
trasonic transduc
er JZ4030-4D
Piezoelectric
Ceramics
1
cooling method
Maximum
Air-cooled
First-stage variable
ver
Dedicated horn
Cutting tool
High-quality
aviation aluminum
1
temperature
0-45℃
Tool head
head
High-strength
titanium alloy
1
Maximum pressure
(pressure)
Atmospher
Fixed flange
Integrated with
horn Hi
gh-strength alum
in—um—alloy
shell
Protective shell
Aluminum alloy
1
Vibration
500W


                                                                               Drive power parameters
Drive power model
Power control cabinet
Main structural components of drive power supply equipment
Name
Number
Ultrasonic drive power module
1Set
Control assembly
1Set


                                                            Main functions of drive power
Monitoring parameters
Working status, frequency, power
Parameter self-setting
Independent setting of ultrasonic output power。
Follow frequency method
automatic
Automatic amplitude control
When the load changes during work, the drive characteristics are automatically adjus
ensure stable output amplitude.
System protection
High temperature protection, over current protection
Power adjustment method
Continuously adjustable
HMI
touch screen
Way of working
continuously working
Control circuit type
Digital
Frequency search method
Stimulus trigger
Frequency adjustment range
39-41.0kHz
Ambient temperature
homoeothermy
Input voltage
220V / 50Hz
Size (length*width*height)
see attached
Connection with vibrating parts 
High voltage cables and aviation plugs




Principle of Ultrasonic Cutting
Ultrasonic equipment is a kind of equipment that converts electrical energy into high-frequency mechanical vibration. It is mainly composed of an ultrasonic transducer, an horn, a tool head and an ultrasonic generator. Ultrasonic waves can produce cavitation, mechanical, thermal and chemical effects, and use these effects to achieve the purpose of use.
The basic structure of the equipment: ultrasonic vibration parts + ultrasonic drive power。


Principle of Ultrasonic Cutting
The principle of ultrasonic cutting knife is to convert 50/60Hz current into 20, 30 or 40kHz electric energy through ultrasonic generator. The converted high-frequency electric energy is again converted into mechanical vibration of the same frequency through the transducer, and then the mechanical vibration is transmitted to the cutting knife through a set of amplitude modulator devices that can change the amplitude. The ultrasonic cutting knife vibrates along its length with an amplitude of 10-70μm, repeating 40,000 times (40 kHz) per second (the vibration of the blade is microscopic, and it is generally difficult to see with the naked eye). The cutting knife then transfers the received vibration energy to the cutting surface of the workpiece to be cut. In this area, the vibration energy is used to cut the rubber by activating the molecular energy of the rubber and opening the molecular chain.










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