Вакуумная пресс форма для изготовления металлических изделий

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Product Description






SINCERITY                QUALITY                COMPETENCE
General Products Application /Service Area: 

Metal parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.



Product Name
vacuum mold making metal forming services electroforming custom die cast supplier
Main blank Process 
Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting,
High Pressure Casting/Sand Casting, etc.
Blanks Tolerance -Casting Tolerance
CT4-6 for Permanent Molding, Die Casting. CT 9-11 for Sand Casting
Applicable Material for Aluminum casting
A356.0/ZL101,GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302, Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2, Or according to customer requirements
Casting Blank Size /Dimensions
2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Applicable Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance
From 0.005mm-0.01mm-0.1mm
Machined Surface Quality
Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment
T5~T6
Applicable Finish Surface Treatment
Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating,
Finish Painting, Anodize (White or Black Color), as customers request.
Lead Time
About 50 days for custom die cast


DIE CASTING PROCESS
Die casting is abbreviated as die casting, which is a casting method in which molten alloy liquid is poured into a press chamber, the cavity of a steel mold is filled at high speed, and the alloy liquid is solidified under pressure to form a casting. The main characteristics of die casting that distinguish it from other casting methods are high pressure and high speed.
①The molten metal fills the cavity under pressure, and crystallizes and solidifies under higher pressure. The common pressure is 15-100MPa.
②The molten metal fills the cavity at a high speed, usually 10-50 meters per second, and some can exceed 80 meters per second, (the linear velocity of the cavity through the inner gate—the inner gate speed). Therefore, the molten metal fills the cavity at a high speed. The filling time is extremely short, and the cavity can be filled in about 0.01-0.2 seconds (depending on the size of the casting).
Die casting is a precision casting method. The dimensional tolerances of die castings cast by die casting are very small, and the surface accuracy is very high. In most cases, the die castings can be assembled and applied without turning. Parts can also be cast directly. From small parts such as general camera parts, typewriter parts, electronic computing devices and decorations, as well as complex parts of vehicles such as automobiles, locomotives, and airplanes, most of them are manufactured by die-casting method.


Company Profile


Shanghai Matech Machinery Manufacture Co., Ltd.
——Branch of Matech Industry Ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.





Thanks you for your time to view detaield our company information.
If you have any questions please feel free to contact us Now! 





Manufacturing Technique






Raw material

100% pure aluminum ingot

Machining plant




Open The Die

Open the die based on your technical drawings or samples
Mold material:High quality steel material
manufacturing:Full machining
finished tooling:about 25 days to machining tooling

Die casting Machines

Matech have 3 kinds of die casting machine. 220 Ton, 400 Ton, 800 Ton. Depending on the different sizes of the products and volume,the right machine and cavities per tooling will be selected for manufacture.


Permanent casting

Surface treatment: Sandblasting




Surface treatment:Powder coating process


Matech custom surface treatment based on your requirements
Machining
vertical machining center


Why Choose Us






Matech attend the GIFA 2019 in Germany

Matech attend the GIFA 2019 in Germany



Customer Photos


Customer's comments

Excellent customer service and pricing, very happy with the product and quality. MATECH is very good to deal with will continue to do business.

Customer's comments

I am very happy that MATECH give me a very good service. Nice commumication and updating the process frequently.


Customer's comments

One of the best services.From the beginning of product design, the factory has been providing the best quality service, has been patient to answer our questions.

Customer's comments

Excellent customer service and pricing, very good purchasing experience. The parts look like very nice. The machining positions tolerance is well controlled. For critical dimensions, our engineers checked, it is same as inspection report.


Product packaging


Inner Packaging
Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.
Outer Packaging
Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer's requirements.


FAQ


1.Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts.
2. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
3.How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
4.Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5.What's your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.


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