1. The design of artwork
The artwork design is generally based on the sample size provided by the customer to draw the production artwork. Generally, flat drawing software, such as CDR or Al software, is used. If the customer cannot provide the sample, we can follow the customer's request and cooperate with the customer for free. Slightly designed and produced.
2. Open the mold
According to the designed artwork, the steel mold is produced. The production technology of the mold of some silicon rubber products is relatively high, and the time is relatively longer. Generally, the mold opening period is calculated according to five days, and the mold is completed within 7-15 days. After the proofing board confirms that the structure is correct, the mass product can be produced.
3. Toning
According to the customer's specified color or according to the customer's sample color, our company's color ratio is aligned (above 95%), and the color difference is very small.
4. Approved materials
According to the requirements of customers, it is produced with different silicone raw materials. If there are domestic ordinary rubber materials, high tensile (gas rubber), imported rubber materials, the hardness of silica gel ranges from 30 degrees to 80 degrees, and 60 degrees are commonly used. The company has professional instruments to measure.
5. Upper mold production
Send the colored silica gel raw materials to the production department for production.
6. Product inspection
Perform a full inspection on the first product produced, whether it meets the product specifications, whether it matches the color required by the customer, whether it is dirty or lack of material and other appearance defects. If there is any discrepancy, all will be discarded.
7. Trimming
Each product will be produced with a phoenix. After the raw product has passed the inspection and inspection, the product will be sent to the process department for phoenix treatment. After the phoenix is processed, it is the finished product.
8. Appearance function inspection
Send the finished product to the quality inspection department for inspection to see if there is any poor handling of the front, etc., after the inspection is passed, the tensile, torsion, UV and other functional tests are performed
9. Packaging
After all products are tested and qualified, they are assembled with different colors of silicone semi-finished products according to customer requirements, and then packaged (note: different packaging, different charges)
10. Outgoing quality inspection
After the packaging is completed, the quality inspection department will check whether the label, color, quantity, etc. of each box are consistent with the order. If there is no problem, the box will be sealed and sent to the warehouse for delivery.