Высокоэффективный профиль коробки Zhongtuo стальной кровельный лист с высоким ребром

Hydraulic Decoiler with loading car

Hydraulic entry loading car

A. The car can move levelly and vertically, which is convenient for putting the steel coils into the de-coiler.

B. It is driven vertically by hydraulic cylinder with 5 guide pillars

C. The level movement is driven by motor

D. Capacity:10T

Function:  It is used to lift up and down, move forward and back to make it easy to load the coils on decoiler. Hydraulic controls lifting, motor drives moving. The car is controlled on the control panel of hydraulic decoiler. Its moving speed is 6-7 m/min. When the coils on decoiler, the car will return back to the start position. It can also carry back the unfinished coils from decoiler.

Hydraulic decoiler

A. Supporting the coils and doing uncoiling. The capacity is 10Tons(max).

B. It adopts the hydraulic oil cylinder to make the decoiler expandable and fit to the inner diameter of coils. It is equipped with the cantilever.

C. Motor drive the coils running and can do forward and reverse running as well as do the decoiling with tension.

D. The core can ensure the expand range φ450 of the coils inner diameter. It will provide the rubber band to ensure the 550 mm diameter.

Carrying capacity: 10 tons

Max coil width: 1250 mm

Feeding speed: 0-40 m/min (adjustable)

Driving motor power: 5.5 kw

Hydraulic motor power: 3 kw

E. Structure: welding by the steel plates and profiled bar.

Remark:

The speed sensor of the decoiler enables the decoiler to adjust the speed to match up the production of the roll forming machine automatically.

Roll forming machine

Feeding device

Steel plate welded platform to carry the sheet and feed into roll forming system, have the bearing inside to protect the edge of the steel sheet.

Feeding width is adjustable with the handle wheels

 Rolling shaft

Shaft material:40Cr STEEL

Shaft diameter: 80 mm

Tempering treatment to prevent deformed and improve hardness

 Roller

Material: high grade 45# steel

Chromed treatment (Chrome thickness:0.05 mm), make the rollers surface more smoothly, improve the hardness and prevent abrasion, anti corrosion increase of service life

Rolling station

20 rolling stations (the rolling stations depends on the profile drawing of roofing sheet)

Rolling type: separate rolling design concept, it can release internal stress from the sheets, then the sheet will be in good shape and high precision.

Work speed

0-45 m/min

Machine structure

Iron casting Vertical arch frame structure

Machine basic frame

Hot rolled H-beam

We will make diagonal bracing inside the frame, to strength the

structure and keep the whole plate in same horizontal plane

Voltage

415V 50HZ 3P

Work power

11 kw

Rolling spacer

Anti rusty treatment, Electroplate (chromed)

Transmission

Gear box transmission(bevel gear inside)

Advantage: can improve the speed directly after cutting

 Control system

Frequency brand

Delta (original)

PLC brand

Delta (original)

Frequency brand

Delta (original)

Screen type

Touch screen, also have buttons on the panel

Screen language

English/Chinese

Cut command

Yes

Profile length set-up

Yes

Batch quantity program

Yes

Low pressure electric part

Schneider brand

Encode

Omron brand

 Cutting system

Work type

Hydraulic cutting, servo cutting system

Driving method

By pillar type Cylinder

Cutting device structure

Pillar type

Noted: please fill the lube before start the machine the first time

Hydraulic motor power

7.5 kw

Servo motor power

5.5 kw

Hydraulic oil

Hydraulic oil number: 46#

Quantity: around 100 Litre

Maintain: change the hydraulic oil every 2 years

Cooling method

Equipped with fan on the tank, in case the oil temperature getting hot when the machine working for hours continuously, ensure the hydraulic oil in a constant temperature to have enough power for cutting device

Cutter material

GB-Cr12 with heat treatment

Cutting length tolerance

±1mm/3m

Cutting feature

Steady and safe working condition

Oil tube and wires connection

All the tubes and wires will be marked by the numbers or letters,

So that it will be very easy to connect for the new.