Новое оборудование для металлического покрытия вас сертифицированные автомобильные бампера электростатического окрасочное распыления линия 2022 380V 220V 110V

Сохранить в закладки 1600309261467:


Цена:98 500,00 $ - 100 000,00 $*

Количество:

  • В избранное

Описание и отзывы

Характеристики



Products Description




Auto Parts Coating Line
1. Our spraying booth designs high efficiency of paint or powder capture, maintenance free.
2. low energy consumption, 15-35% less than others.
3. A number of patent designs, site measurement and customized design.
4. The production line with more than 15 years of service life, and low maintenance and high safety.
5. The whole line provides remote monitoring and easy to maintenance.
6. High level of automation, reduce labor costs, visual logo easy to manage.
7. Provide explosion-proof design requirements;
8. Electrostatic spraying to save paint and reduce cost.
9. Environmental protection equipment meets the national environmental VOC emission standards.


Device Parameters


Workpiece
Automotive plastic parts, automotive bumper, automotive wheel hub, wheel hub cover, automotive fuel tank, automotive frame, etc
Workpiece material
ABS、PS、PPE、PA
Work system
300 days/year; 20H/day; equipment utilization rate: 85%
Spray booth temperature
25±3°C
Spray room humidity
65±5%RH
Spraying method
Robot
Maximum installation size of round Fixture
φ600×H150mm
Fixture workpiece pitch
300, 600, 900mm
Conveyor speed
500mm/min (1-3m/min Adjustable)
Length of conveyor belt
About 255M
Plant size
80m(L)*30m(W)*11m(H)
Power
380V 3φ 50 Hz
Compressed air
pressure≥0.7MPa±5%(Gauge pressure)   oil<0.01mg/m³
solid <1.00mg/m³        dew point 0.6Mpa -20℃
Natural gas
standard pressure is medium pressure 80kPa
Tap water
pressure≥1.5Kg/㎝2
Heating energy
Electricity, natural gas




Composition of coating system
1. Mist spray pretreatment system
The general pretreatment as following: degrease → rinse → acid washing to dust removal → surface treatment → anodizing →water washing →deactivation → rinse →drying
Function: Removing the degrease, dust, rust on the surface of workpiece, and produce a layer Corrosion resistance, adding the adhesion of coating.
2. Powder spray system
Function: Powder spray evenly to the workpiece surface, the particular workpiece (including workpiece which easily produce electrostatic shield position) should be sprayed by a high-performance electrostatic spraying machine.
Spraying process: using the electrostatic adsorption principle, a evenly powder coating on the workpiece surface, powder collected by a recycle system, then screening and separation to be reused.
3. Spraying system
Spraying system consist of manual and robot spraying.
Function: Attractivechina paint spraying utilize oil spraying chamber, water curtain spraying chamber and robot spraying chamber.
Feature: Identified workpiece by color lens, with high efficiency identification to classify product. Insert the product information to processor (PLC, robot) to analyze and classify related process. With a high recognition rate, it is available for multiple product mixing production.
Nowadays, robot spraying has become a trend in manufacturing development. Its advantage as following:
A. Robot spraying and transferring system can reduce labor cost, realize industry automatic production.
B. Reduce safety accident, improve
C. The general robot with 6 axes, suitable with the standard related connection action with more than 6 axes, achieve high difficulty and required operation.
4. High temperature curing
Function: Heating the powder which on the surface of workpiece to a regulated temperature and timing, then perform melting, levelling and curing to achieve our required standard.
5. Heat source system
Function: We are available to supply natural gas, electricity, biologic pellet fuel etc. Based on clients" actual condition.
Quickly improve the temperature efficiency, matched with curing oven which adjustable and stable temperature, to achieve improve the product quality.
6. Electronic control system
Function: The controller installed nearby the equipment, easily to repair and maintenance, perform a central display, a stable operation.
Feature: The equipment available to connect network or utilize 4G telephone card, perform remote data collecting, intelligent monitor, realize industry 4.0. remote equipment maintenance and operation monitor, data transmit by internet, data collecting and related statement prepare by IPC.
7. Conveyor system
We will design according to workpiece details and clients" required, including plate type conveyor, chain type conveyor, overhead type conveyor etc.


Technological Process




Company Profile




Guangdong Chuangzhi Intelligent Equipment Co., Ltd. has a registered capital of 30 million and a self-funded site area of about 35,548 square meters. It is a specialized and innovative "Little Giant" high-tech enterprise integrating pre-sales whole plant planning, independent research and development, design, manufacturing, installation, commissioning and after-sales service. (GR202144008619) At present, 39 invention patents have been obtained in the field of coating equipment and environmental protection equipment, with a total of more than 200 patents, which is a national intellectual property advantage enterprise.
Product category include Automobile industry coating system, rail transit coating system, aerospace coating system, paint electrostatic coating system, powder electrostatic coating system, heavy industrial equipment coating system, wood (musical instrument/speaker) coating system, dust-free plastic /Hardware coating system, non-stick paint coating system, enamel powder spraying/painting system, hard anodizing and coloring system, spray/dipping pre-treatment system, electrophoretic coating system, optical detection system, environmental protection waste gas/wastewater purification project.






Our Partners




The Attractivechina team has been focusing on the painting industry since 1994 and has been doing so for 30 years. With its good reputation, it is highly favored in domestic and international markets, and its products are exported to countries and regions such as Thailand, Vietnam, India, Indonesia, Iran, Bangladesh, Singapore, Russia, Pakistan, the United States, Mexico, etc.


Certificate of Honor




Customize the coating line according to your needs
Before designing the painting line rendering for you, please provide the following information.
1. Name and material of the workpiece, please send photos if possible.
2. The required coating line or equipment.
3. The maximum size (L*W*H), maximum weight (KG), production requirements, and daily working hours (H/Day) of
the workpiece. Or suggest the desired linear speed.
4. What kind of energy is used in the product, such as electricity, diesel, or natural gas.
5. What are the powder colors?
6.What is the size (L*W*H) or area (m2) of your workshop? Please provide workshop drawings.
7. Industrial power, in V phase Hertz units.
8. Technological process and other requirements.
We provide coating line design solutions, manufacturing, assembly, debugging, and technical training.


Our Advantages


1. Product: The product design meets CE, EAC, and UL international certification standards, and is widely used in industries such as automotive parts, home appliances, cookware, furniture, musical instruments, metal products, industrial equipment, rail transit, military equipment, aviation, etc.
2. Guideline: Adhere to strict standardized design guidelines to save production costs for customers and bring continuous benefits.
3. Guarantee: Choose well-known brand raw materials and accessories to ensure they are genuine.
4. Technology: MES intelligent manufacturing management system to create more flexible and digital intelligent production processes for customers. By using SD-WAN technology to build a remote maintenance system, real-time monitoring of the operation status of painting equipment, troubleshooting hidden dangers, and significantly improving the quality of products and after-sales service.
5. Service: We provide one-stop service, integrating pre-sales factory planning, independent research and development, design, manufacturing, installation, debugging, and after-sales service.24-hour online customer service; 365-day free warranty for major accessories; lifetime free technical support.
6. Factory: Passed ISO 9001 international quality system certification and ISO 14001 international environmental system certification.



FAQ


1. Are you a trading company or a factory?
We are a coating line equipment manufacturer; we can provide turnkey solution service for your products.

2. If interested in your coating equipment, what should I provide?
A. Product’s material/size (standard and maximum)/weight (standard and maximum)?
B. What is the daily output (1 day=8 hours, 1 month=30 days)?
C. Which heating method do you prefer: electricity, gas, diesel or others?
D. What is the area of your factory (length, width, and height)?

3. Additional service
We will provide the overall design scheme for free before you place the order. After obtaining the approval by both parties, we will prepare the detail technical specification and quotation.

4. Price
The price on website is not the actual price, because it is a customized product, the product process flow is different and the price will be different. The final quotation is based on the confirmed technical specification.

5. Payment method
For stock products, small, medium and large size equipment, the whole coating system 40% of the total amount as deposit shall be paid in advance. After inspection and acceptance by customer, 50% of the total amount shall be paid before shipment. The balance shall be settled after installation and training. The actual payment terms can be negotiated according to different situations.

6. Lead time
We are a professional manufacturer of non-standard customized coating equipment. To ensure the provision of high-quality products and services, we have set the delivery cycle at 60-90 working days. The actual delivery cycle depends on the order and actual production plan.

7. Packing
The default packaging of domestic and oversea shipment is white protective film and drag reducing foam packaging. The packaging of export goods is customized package or fumigation free wooden pallet and wooden case. It meets the exporting standards, firm and safe.

8. Shipment
We usually adopt the trading mode as EXW or FOB (Guangdong port), customer can also specify a logistic company.
9. Installation and training
If possible, the customer can arrange employees to come to our company for training. We will assign the relevant technicians to your factory for installation supervision until the trial production is completed. In addition, we are very pleasure to share the maintenance skill.
10. After-sale Service
The main accessories of coating system are warranty for one year. The spare parts are free during the warranty period (except the vulnerable parts and human factors). After the warranty period, you can extend the maintenance period by maintenance contract. We will provide you with the lifelong free professional technical consulting services too.




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