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Hydraulic lifting vacuum emulsifying mixer machine for cosmetic lotion producing
High-shear homogenizing emulsifying machine vacuum mixing emulsifying toothpaste production equipment is usually made of main homogenizing mixer, oil phase mixer, water phase mixer, vacuum system, hydraulic lifting system, materials circulation system, heating and cooling system, temperature control system and electrical control panel etc.
Working process:
By the strong force of high speed of homogenizer (emulsifier), the materials will go through the narrow space of the emulsifying head, it forms a powerful circulation in the vessel. After the materials are heated & mixed in water pot and oil pot, they are drawn into the emulsifying boiler by the vacuum pump. Adopting the middle stirrer & Teflon scrapers, the emulsifying tank can sweep the residues on the wall of the boiler. Then the materials are cut off, compressed and folded by the blades. By the strong cutting off force and the impact and turbulent current from the high-speed shear wheel and fixed cutting case, the materials are cut off and turned to particles of 200 nm- 2 um promptly. Because the emulsifying boiler is under vacuum state, the bubbles that are produced in the course of mixing will be taken away in time.
Performance and features
1. The controlling system adopts electric or steam cotrol system, stable and simple to manage;
2. The triple mixing adopts the imported frequency converter for speed adjustment, which can meet different technological demands;
3. The vacuum defoaming can make the materials meet the requirement of being aseptic;
4. Pot body welded by imported 3-layer stainless steel plate.,ank body and pipes adopt mirror polishing, conforming to GMP;
5. The tank body can heat or cool materials. Heating modes include steam heating or electric heating; The tank body is made of stainless steel with high mirror light, beautiful and attractive, easy to clean, disinfect and maintain. All fittings and pipes are made of sanitary stainless steel.
6. All contacted parts of equipments are SUS316L, the product homogenized in vacuum and close vessel can be sanitary and high quality;
7. Mixing process can be seen by sight glass on emulsifying pot cover. Thre is a light In the pot;
8. The whole working procedure is operated in the condition of vacuum in order to prevent the material coming int being bubble after high- speed blending and reach the request of sanitation and asepsis.
Technical Parameter:
Model | Main pot | Water pot | Oil pot | Emulsifying of main pot | Homogenizing of main pot | water and oil pot*2 | |||
Volume(L) | Power(KW) | Speed(RPM) | Power(KW) | Speed(RPM) | Power(KW) | Speed(RPM) | |||
JT-5 | 5 | - | - | 0.55 | 0-86 | 1.1 | 0-3600 | 0.25 | 0-1400 |
JT-10 | 10 | 8 | 5 | 0.55 | 0-86 | 1.1 | 0-3600 | 0.25 | 0-1400 |
JT-50 | 50 | 40 | 25 | 0.75 | 0-86 | 1.5 | 0-3600 | 0.55 | 0-1400 |
JT-100 | 100 | 80 | 50 | 1.1 | 0-86 | 3 | 0-3600 | 0.55 | 0-1400 |
JT-200 | 200 | 160 | 100 | 1.5 | 0-65 | 4 | 0-3600 | 0.75 | 0-1400 |
JT-300 | 300 | 240 | 150 | 2.2 | 0-65 | 4 | 0-3600 | 1.1 | 0-1400 |
JT-500 | 500 | 400 | 250 | 3 | 0-65 | 7.5 | 0-3500 | 1.5 | 0-1400 |
JT-1000 | 1000 | 800 | 500 | 5.5 | 0-55 | 15 | 0-3300 | 1.5 | 0-1400 |
JT-2000 | 2000 | 1600 | 1000 | 7.5 | 0-50 | 18.5 | 0-3000 | 2.2 | 0-1400 |
The tank volume can be customized |
Detailed information of the machine:
Whole set vacuum emulsifying mixer equipment for face cream making with main pot, water pot and oil pot.
Also with the control panel and operation panel.
Lifting system, easy to clean, and the main pot can adopt tilt discharge and the tank body can be tilt to 90 degree; The mixing system equip with PTFE scraper to sweep the residues on the wall of the main pot, when stirring the material, the scraper can be automatically close to the inner wall, the material scraping, so that the temperature transmission uniform, and the material does not produce accumulation and dead ends. The mixing system is divided into single-way mixer, double-way mixer and helical ribbon mixer.
The homogenizing structure made through German technology adopts the imported double-end mechanical seal dffect. The max emulsifying rotation speed can reach 4200rpm and the highest shearing fineness can reach 0.2-5μm. The vacuum homogenizing emulsifying mixing cosmetic cream making machine produced by our company include many varieties. The homogenizing system is divided into top homogenizer, bottom homogenizer, internal and external circulating homogenizer.
Control panel
There is Siemens PLC touch screen control panel and button control panel for choose.
The lid is with a light observation hole, which can keep control of the material emulsification situation in the kettle. There is a small material entrance, which is convenient to add special essence into the kettle. The cover of main boiler can lift up and down to ensure easy maintenance and clean.
Water and oil pots
According to the process requirement, the whole set machine can equip with oil and water pot for pretreating. Dispersing speed is 1440 RPM.
Applications and usage:
The machine is suitable for the production of various kinds of paste, cream products in cosmetic factory and pharmaceutical factory.
Our factory was established in 1997, with 5 production lines and rofessional manufacturer of cosmetics machinery and equipment, by integrating R&D, manufacturing, sales and service. Advanced production equipments are the guarantee for high quality products.
Having developed for 20 years, our company has built up solid strength to provide first-class service for every new and old customers. Besides, our machines are in strict conformity with GMP standards, possessing CE certificate already and receiving numerous customers' trust and recognition. Hence, there is nothing you can worry about our quality.covering an area of 12,000 square meters. It has developed into a professional manufacturer of cosmetics machinery and equipment, by integrating R&D, manufacturing, sales and service. Advanced production equipments are the guarantee for high quality products.
We are a professional sales team with high efficiency, and endeavoring to provide satisfactory services to every of our customers as always.
CERTIFICATIONS
Customer visit
Successful project
FAQ:
♦Q1 : Are you a factory or trading company?
A1: We have our own factory and skilled workers, rich-experienced R&D and professional service team.
♦Q2: How does your factory do regarding quality control?
A2: Our quality is built on good quality material, imported from Japan, Germany etc. We have passed ISO9001,CE, GMP. Our price is based on the quality, and we will give reasonable prices to every customer.
♦Q3: How about the Product Range?
A3: We can provide a wide range of products for your One-stop sourcing. Also we can customize according to your specific requirements.
♦Q4: How about the after service?
A4: We can give you one years after sales warranty, we can also send our engineer to you factory to install this equipment and train your staff, but the Buyer should pay the round air ticket cost and arrange the hotel accommodation as well as the means for Seller’s engineer. We will send some free set of spare parts for you change it.
♦Q5: What’s the guarantee if we purchase from you?
A5: All the equipment ordered will provide one year guarantee from the delivery date .
♦Q6: What production line machines do you have?
A6: Cosmetic cream production line machines, Liquid washing production line machines, Perfume production line machines, Lipstick production line machines, Foundation production line machines, Toothpaste production line machines.
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