Стальная маркировочная дуговая печь электрическая 40 тонн для продажи

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Products Description




Steel Making Electric Arc Furnace

The industrial furnace that generates electric arc heating by metal electrode or nonmetal electrode is called electric arc furnace.

Electric arc furnace (EAF) is an electric furnace that uses the high temperature generated by electrode arc to smelt ores and metals. When the gas discharge forms the arc, the energy is very concentrated, and the arc temperature is above 3000 ℃. For smelting metal, EAF is more flexible than other steelmaking furnaces, which can effectively remove impurities such as sulfur and phosphorus, easy to control furnace temperature and small equipment area, which is suitable for smelting high-quality alloy steel.

The furnace body of EAF is composed of furnace cover, furnace door, tapping trough and furnace body. The furnace bottom and furnace wall are built with basic refractory or acid refractory. According to the transformer capacity per ton of furnace capacity, EAF is divided into ordinary power EAF, high power EAF and UHP EAF. Electric arc furnace steelmaking is to input electric energy into EAF through graphite electrode, and the electric arc between electrode end and furnace charge is used as heat source for steelmaking. Electric energy is the heat source of EAF, and the atmosphere in EAF can be adjusted, which is very beneficial to smelting steel with more oxidizable elements.




Electric Arc Furnace New Technology
1. Optimization design
2. Tubular water cooled furnace wall and furnace lid
3. Eccentric bottom tapping (EBT)
4. Copper-steel combined electrode arm
5. Cluster type large sectional area water cooled cables
6. Optimize large current system structure (energy-saving type)
7. Proportional valves hydraulic system
8. Basic level (PLC) + procedure level ( industrial control computer) control system
9. Frequency control technique
10. Network technique



Our Company Profile


INSTRUCTION OF OUR FACTORY

Hani is Hot Rolling Mill manufacturing company working mainly in the area of the bar and wire rod mills, high-speed wire rod mills, high-speed rebar rolling mills, TMT rolling mills, flying shear, cold strip rolling mill, reheating furnace, induction furnace, intermediate frequency furnace, electric arc furnace, Ladle refining furnace, blast furnace, continuous casting machine.
Hani is the one-stop supplier able to design, manufacture, install and commission your hot rolling mill plant from A to Z.


SERVICE

We can provide foundation layout and arrangement diagram
Trustworthy after-sales service, we will send engineers to your factory to install and debug the machines.
Competitive price & excellent quality.
Our machines are easy operation and maintenance.
Lower investment, Steady performance.
Products are customized for different needs.
Production capability can be adjusted according to customers' request.



Detailed Images


Electric Arc Furnace Composition
The main parts of electric arc furnace are the roof, hearth (lower part of a furnace, from where molten metal is collected), electrodes, and side walls. The roof consists of three holes through which the electrodes are inserted. The roof is made up of alumina and magnesite-chromite bricks. The hearth includes metal and slag. The tilting mechanism is used to pour the metal that is molten to the cradle by shifting the furnace. For the electrode removal and furnace charging (topping up scrap metals), roof retraction mechanism is incorporated. The provision for fume extraction is also given around the furnace considering the health of operators. In AC electric furnace, electrodes are three in number. These are round in section. Graphite is used as electrodes because of high electric conductivity. Carbon electrodes are also used. The electrodes positioning system helps to raise and lower the electrodes automatically. The electrodes get highly oxidized when the current density is high.





Electric Arc Furnace Technical Parameter


Type#
Rate Capacity
(T)
Max capacity
( T)
Furnace Shell inner diameter ( MM)
Electrode diameter (MM)
Transformer capacity(KVA)
EAF-5T
5
10
3200
300
2500-4300
EAF-10T
10
18
3600
350
5500-8000
EAF-15T
15
24
3800
350
8000-12500
EAF-20T
20
30
4000
400
9000-12500
EAF-25T
25
35
4200
400
12500
EAF-30T
30
45
4400
400
12500-25000
EAF-40T
40
55
4600
450
16000-30000
EAF-45T
45
65
4800
450
16000-40000
EAF-60T
60
85
5400
500
25000-60000
EAF-80T
80
100
6100
500
30000-80000
EAF-100
100
120
6400
550
40000-80000


The Parts of Electric Arc Furnace We Supply:
1. Furnace
Furnace shell
Furnace door mechanism
Tapping spout mechanism
2. Water-cooling furnace roof
Tube type Water cooling roof
Refractory center roof (To be made by buyer based on seller’s drawings)
3. Lifting furnace roof & Swivelling mechanism
Lifting furnace roof mechanism(hydraulic cylinder,transmission chain,chain wheel,etc.)
Γ Gantry
Swivelling Mechanism
Swivelling locking mechanism
4. Tilting mechanism Arc-shaped support frame
Foundation bed
Hydraulic cylinder of tilting mechanism
5. Electrode arm &lifting mechanism
Electrode bracket Electrode clamping device
Lifting mechanism

6. Large current system
Compensator, Water-cooled cables, Stainless steel support, Water- cooled conductive copper tube

7. Water-cooled system
Distributor of inlet
Water The tank of water back
Pressure gauge, thermometer, valve
8. Hydraulic system
Motor, pump, Oil filter, Oil tank, Control valve, Accumulator
9. HV. Power supply system
Disconnector, Voltage transformer, Vacuum breaker, Current transformer, Zinc-oxide arrester, etc.
10. Electric furnace transformer
11. LV. electric system
LV. power distribution cabinet, PLC cabinet, operation desk, Operation desk in front of furnace, Hydraulic operation box, Detect instrument and transducer, limited switch, etc.
12. Automation control system
PLC of SIEMENTS


Electric Arc Furnace Characteristic

1. Smelting temperature is flexible to be controlled, meet different steel grade production needs.
2. High heat efficiency, the atmosphere inside furnace can be controlled.
3. Can remove the phosphorus, sulfur, oxygen and other impurities and improve steel quality.
4. Easy to control the chemical composition of steel, stable and high recovery rate of alloys.
5. Equipment is simple and shorter technological process.


15 Ton Electric Arc Furnace
15 Ton Electric Arc Furnace Equipment Performance


No.
Item
Unit
Parameters
 Remark
1
 EAF type
AC
EBT

2
Rated capacity
t
15
Average capacity
t
18
Max tapping volume
t
22
3
Transformer rated power
KVA
9000
4
Tap to tap time
min
90
5
Power on hours
min
75
6
Power consumption
KVA
≤600


Furnace Shell, Electrode System&Roof Swivelling

Furnace Shell:
Inner Diameter: Φ3800 mm
Electrode System:
Electrode Diameter: Φ350 mm Graphite Electrode
Electrode Distribution Circle: Φ960 mm
Lifting Speed: Up/Down: 6:4 m/min
Electrode Lifting Height: Φ2800 mm
Lifting Drive Mode: Hydraulic Control
Roof Swivelling:
Lifting Height: 400 mm\t
Roof Swivelling Angle: 72°\t
Roof Swivelling Time: 1~2°/s



Water Cooling Roof & Electric Arm



Automation Control System
Electric Furnace Transformer


Electrode Clamp
Electrode Arm


Water Cooling Cable
Flexible Connecting


Certifications




Packing & Delivery





Packaging Details: The equipment shall be packed in containers as per the international packaging standard or customers' requirements to ensure long distance sea-transportation and well protect against change of climate, moisture and shock.


Delivery details:  within 3 months after the payment. 



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