небольшой завод цемента 50тоннов в день машинное оборудование/завод изготовитель цемента/машину
- Категория: Cement Making Machinery >>>
- Поставщик: Henan Turui Machinery Co. Ltd.Henan Ltd.
Сохранить в закладки 1600526517499:
Описание и отзывы
Характеристики
Products Description
500 TPD Cement Plant
Cement grinding plants are primarily used to produce finished cement products by grinding cement clinkers and moderate mixed materials. We offer a variety of cement grinding plant production lines with an annual output of 100 thousand, 200-300 thousand, 500-600 thousand, and 1-1.2 million tons. We employ professional technicians who design optimum systems, allowing the granularity of the feed material to be reduced, and the prevalence of cracks or flaws in the cement is reduced, resulting in a high quality finished cement output with a low energy consumption.
Applicable materials: limestone, calcite, talc and dolomite
Procedures of the Wet Process
Applications of Wet Process Cement Manufacturing
Ordinary Portland Cement Manufacturing
White Cement Manufacturing
Oil Well Cement Production
Product Paramenters
No. | Workshop name | Main equipment | Work plan | Quantity |
1 | Limestone crushing | Single-Stage Hammer Crusher Feeding size: <600mm Capacity: 120t/h Discharging size: 90% <25mm | 6d/w×7h/d | 1 |
2 | Mixed material crushing | High-Efficiency Crusher Feeding size: <215mm Capacity: 50t/h Discharging size: 90% <20mm | 1d/w×7h/d | 2 |
3 | Raw material grinding | Ball Mill Feeding size:≤25mm Finished fineness:Feeding moisture:≤ 8% Finished moisture:<1% Capacity: 50 t/h | 7d/w×20h/d | 1 |
4 | Clinker calcination | Rotary Kiln Heat consumption: ≤950kCal/kg Capacity: 800t/d(33.3t/h) Power: 220kW Fuel: gas | 7d/w×24h/d | 1 |
5 | Cement grinding | Cement Mill Feeding size:≤20mm Finished fineness:Capacity: 45 t/h PC32.5 Power: 1600kw | 7d/w×22h/d | 1 |
6 | Cement packing | Rotary Packing Machine Capacity: 100t/h With cement bulk machine | 6d/w×12h/d | 1 |
Main Equipment
1. Crushing
Gypsum and mixed materials are transported to the plant by trucks, then poured into the raw material warehouse for storage. Gypsum in the warehouse is then transported to the hammer crusher using a forklift, then the crushed gypsum is moved to the gypsum stockpile using a belt conveyor in a batching station. The mixed materials are then transported into the hopper using a forklift, the finally moved to the mixed material stock pile in the batching station.
The cement batching station is equipped with one Φ10m clinker stockpile and three Φ8m mixed material stockpiles. Two sets of quantitative feeding devices are installed at the bottom of the stockpile to discharge materials according to specific proportions, and the discharged materials are then conveyed to the cement grinding system using the belt conveyor.
Equipped with one Φ12m slag powder stockpile. The slag powder is transported to the plant via truck, and pumped into the stock pile for storage. Slag powder is then conveyed to the cement grinding workshop using an air conveyor.
4. Cement Grinding Mill
Equipped with 1 set of Φ1600×1500 roller press and Φ4.2×13m cement grinding equipment. The cement raw materials are transported into the ball grinding mill for grinding after being squeezed to a certain size by the roller press and being separated by V-type separator. The discharged cement materials are then moved to a highly efficient separator using a bucket elevator and air trough conveyor. The coarse powder is conveyed back to the ball grinding mill using the air trough conveyor for regrinding, and the fine
powder is sent into the large concentration bag dust collector with airflow, then is turned into finished cement. The finished cement is then transported to the cement warehouse through the air trough conveyor and bucket elevator. A purified exhaust gas is discharged into the atmosphere using an exhaust fan on the powder separator.
The exhaust gas from the ball grinding mill is discharged into the atmosphere using an exhaust fan at the end of the ball grinding mill after it has been purified using a bag dust collector. The finished cement in the warehouse is conveyed to the bulk cement truck station and cement packaging workshop through the use of an air trough conveyor and bucket elevator after being discharged.
powder is sent into the large concentration bag dust collector with airflow, then is turned into finished cement. The finished cement is then transported to the cement warehouse through the air trough conveyor and bucket elevator. A purified exhaust gas is discharged into the atmosphere using an exhaust fan on the powder separator.
The exhaust gas from the ball grinding mill is discharged into the atmosphere using an exhaust fan at the end of the ball grinding mill after it has been purified using a bag dust collector. The finished cement in the warehouse is conveyed to the bulk cement truck station and cement packaging workshop through the use of an air trough conveyor and bucket elevator after being discharged.
Our Advantages
Cement Production Line Features
Benefit
The dry process cement production lines built by our company are economical and practical. The whole production system runs stably and the power consumption is reduced by 20%-30%. Besides, the convenient construction process does not need too many workers, saving a lot of labor costs, greatly improving the benefits of customers.
Timely Delivery
Turui Cement has large manufacturing workshops and professional processing equipment to ensure the fast and high-quality production of related equipment in the cement production line. Besides, we have more than 20 years of production and sales experience. Our products have been exported to all over the world, therefore, we can ensure timely and safe delivery, reducing the time cost of customers.
All-around Service
Turui provides cement EPC turnkey projects. It not only includes the manufacture of various specialized equipment in the cement production line but also includes the cement production line design, onsite installation, real-time commissioning, equipment operation training, and usual spare parts service.
Customization Service
Customization is the most basic service our company provides for each customer. We will design cement production lines according to customers’ specific needs, such as production line capacity, cement type, construction environment, etc. Every customer will get their satisfied cement production line here.
Eco-friendly
This dry process cement production line is equipped with advanced dust collectors to strictly control dust emission and noise pollution. It can effectively realize the reuse of resources, so you don’t need to worry about the environmental issue.
Advanced Production Technology
Dry method cement production lines manufactured by Turui take the suspension preheating and the pre-decomposition outside the kiln as the technical core. This is a kind of high yield, energy saving, large-scale, and automatic modern cement production method.
The dry process cement production lines built by our company are economical and practical. The whole production system runs stably and the power consumption is reduced by 20%-30%. Besides, the convenient construction process does not need too many workers, saving a lot of labor costs, greatly improving the benefits of customers.
Timely Delivery
Turui Cement has large manufacturing workshops and professional processing equipment to ensure the fast and high-quality production of related equipment in the cement production line. Besides, we have more than 20 years of production and sales experience. Our products have been exported to all over the world, therefore, we can ensure timely and safe delivery, reducing the time cost of customers.
All-around Service
Turui provides cement EPC turnkey projects. It not only includes the manufacture of various specialized equipment in the cement production line but also includes the cement production line design, onsite installation, real-time commissioning, equipment operation training, and usual spare parts service.
Customization Service
Customization is the most basic service our company provides for each customer. We will design cement production lines according to customers’ specific needs, such as production line capacity, cement type, construction environment, etc. Every customer will get their satisfied cement production line here.
Eco-friendly
This dry process cement production line is equipped with advanced dust collectors to strictly control dust emission and noise pollution. It can effectively realize the reuse of resources, so you don’t need to worry about the environmental issue.
Advanced Production Technology
Dry method cement production lines manufactured by Turui take the suspension preheating and the pre-decomposition outside the kiln as the technical core. This is a kind of high yield, energy saving, large-scale, and automatic modern cement production method.
Product delivery
Project Cases
5000t/d Cement Manufacturing Plant
Project: Two clinker production lines with a daily output of 5000 tons each and one cement grinding system with an annual output of 1.5 million tons of cement
Time: Sep, 2003-Dec, 2004
City: Changshan, Zhejiang
Company: Zhejiang Changshan Cement Co. LTD
Time: Sep, 2003-Dec, 2004
City: Changshan, Zhejiang
Company: Zhejiang Changshan Cement Co. LTD
Company Profile
Henan Turui Machinery Co., Ltd is a professional manufacturer of different mining machinery. It integrates the design, research,production, sales and installation together, guaranteeing the reliable and stable quality.
Its main products includes calcining equipment, ore dressing equipment, crushing and screening equipment, drying and cooling equipment, and grinding equipment. There are more than hundred of customers using our products all over the world, such as in south-east Asia, south-Asia, middle Asia, middle-east area, Africa, Australia, South America. The company covers an area of 40,000 square meters, building area of 10,000 spare meters. There are more than forty sets of boring-milling machine, gear hobbling machine, vertical lathe, and travelling crane at the workshop.
Now the company has more than one hundred employees, including 8 professional engineers. Seventy-five percent of the employees have participated the professional technical training, which makes sure high-efficient pre-sales and after-sale service.
Its main products includes calcining equipment, ore dressing equipment, crushing and screening equipment, drying and cooling equipment, and grinding equipment. There are more than hundred of customers using our products all over the world, such as in south-east Asia, south-Asia, middle Asia, middle-east area, Africa, Australia, South America. The company covers an area of 40,000 square meters, building area of 10,000 spare meters. There are more than forty sets of boring-milling machine, gear hobbling machine, vertical lathe, and travelling crane at the workshop.
Now the company has more than one hundred employees, including 8 professional engineers. Seventy-five percent of the employees have participated the professional technical training, which makes sure high-efficient pre-sales and after-sale service.
Why Choose Us
Comprehensive Technical Support
We have professional maintenance services team, adequate inventory of spare parts, standardized after-sales service workflow, perfect customer return visit management mechanism, mature and comprehensive service skills to improve the training system for our customers and provide the quickest, most comprehensive service.
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