(1) Small floor spaceH beam traditional welding production line: the production area is more than 4500 square meters;
Yomi H/T steel assembly welding and straightening machine: the production area is more than 270 square meters, equivalent to the area occupied by a assembly machine;
(2) Reduced labor costs
H beam traditional welding production line :1 set assembly machine, 2 sets gantry welding machines, 1 set straightening machine,total 3 sets of equipment, the continuous production personnel operation of 5-6 people (2 people of assembly machine, 2 people gantry welding machines, 1-2 people straightening machines);
Yomi H/T steel assembly welding straightening machine: personnel operation for 1-2 people;
(3) High qualified rate
H beam traditional welding production line: the qualified rate of production is about 30%;
Yomi H/T steel assembly welding straightening machine: according to the customer said production pass rate of about 90%;
(4) Low power consumption
H beam traditional welding production line :(1 assembly machine, 2 gantry welding machine, 1 straightening machine) the total power is about 250KW, calculated by working 10 hours a day, the coefficient is about 0.8. The electricity consumption is about 2000 degrees/day.
Yomi H/T steel assembly welding straightening machine: The total power is 125KW, calculated by working 10 hours a day, the coefficient is about 0.8, and the electricity consumption is about 1000 degrees/day;
(5) Without welding arc plate
H beam traditional welding production line: the traditional production line needs to add arc plate, calculated according to the annual output of 10,000 tons, the arc plate generated by the material, welding (wire) connection, grinding (piece), labor, etc., is expected to cost about 300,000 yuan;
Yomi H/T steel assembly welding straightening machine: skilled operation, without arc plate welding head;
(6) Reduce rotating times, high production efficiency
H beam traditional welding production line: traditional production line (1 assembly machine, 2 gantry welding machine, 1 straightening machine), each H beam lifting about 8 times (assembly 4 times,gantry welding 4 times, straightening many times), waste time, efficiency is greatly reduced:
Yomi H/T steel assembly welding and straightening machine: the production efficiency is higher than the traditional production line (1 assembly machine, 2 gantry welding machine, 1 straightening machine), reduce the lifting times, only need 2 times;
(7) Save hoist driving
H beam traditional welding production line: about 4 hoist driving are needed, resulting in fighting or insufficient driving;
Yomi H/T steel assembly welding straightening machine: use 1 hoist driving, save 3 hoist driving;
(8) Advanced equipment for the production of t-beam one-time forming in the industry
H beam traditional welding production line :T beam is the use of H beam in the center of the web with plasma or flame and other equipment hot cutting, cutting process deformation, difficult to correct, the rejection rate is very high, resulting in high cost;
Yomi H/T assembly welding straightening machine: a molding without two times, save more materials, for enterprises to create higher benefits:
(10) Different straightening methods and times
H beam traditional welding production line: it belongs to cold straightening, multiple straightening, about 15mm/ time, for example, 16mm flange, need straightening about 10 times;
Yomi H/T steel assembly welding straightening machine: belongs to heat straightening, forming at one time;
(11) Different straightening thickness
H beam traditional welding production line: 40 straightening machine is used in general industry, which belongs to cold straightening. The maximum thickness of straightening flange is 18mm-20mm.
Yomi H/T steel assembly welding straightening machine: belongs to the heat straightening, straightening thickness 40mm;
(12) Automatic model adjustment
H beam traditional welding production line: the flange and web need to be manually adjusted when the assembly machine and the straightening machine work, which wastes time. For example, when the assembly machine works, the equipment needs to be adjusted when H beam of different specifications is replaced every time, and the normal skilled operators also need about half an hour.
Yomi H/T steel assembly welding straightening machine: automatic model adjustment, web, flange automatic reference alignment, convenient and fast;
(13) High melting depth
H beam traditional welding production line: web 14mm or more need to bevel;
H/T steel assembly welding straightening machine: it belongs to hot welding, the company promises that the web below 20mm is free of groove welding;
(14) Workpiece walking
H beam traditional welding production line :(gantry welding) for equipment walking, need to be removed from the equipment into the component before welding, efficiency reduced;
H/T steel assembly welding straightening machine: workpiece walking, equipment fixed, equipment continuous work, workpiece uninterrupted welding, efficiency increased by about 20%;
(15) Investment expenses
H beam traditional welding production line: need to purchase gantry welding guide rail, welding cable, W frame and so on, about 8000$ dollars;
H/T steel assembly welding straightening machine: access to the power supply can be used, no extra cost, convenient and fast, cost saving;