Машина для распыления масла плотности 450 650 кг легкая машина производства аэрированного бетона автоклавируемая полная линия блоков AAC

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Product Overview


Oil Spraying Machine for density 450-650kg light weight Aerated concrete Autoclaved full line AAC block making machine
JSY automatic oil brushing machine is a 5-axis linkage servo-controlled automatic oil brushing robot developed by Bona Enterprise, it is mainly used for brushing mould release oil (release agent) to the mould in the oiling station of aerated concrete block production line. The machine automatically compensates the positioning angle and position of oil brushing after internal calculation to ensure the uniform brushing of mold release oil on 5 or 4 sides of the moldbox to form a good isolation and lubrication, so as to realize the smooth release of the blank and ensure the smooth and undamaged products.
JSY automatic oiling machine has a simple and generous appearance, automatic and precise control, clean,environmental friendly oiling process, simple operation and maintenance, and can effectively reduce labor intensity.
It can effectively reduce labor intensity and labor cost, it is a high-quality supporting equipment for aerated concrete production line.Oil Spraying Machine for 100000m3 AAC block plant AAC block making machine production line


THE SCENE PICTURES






PRODUCT PARAMETERS


Equipment model
JSY1.0
Voltage
AC380V 50HZ
Whole power
4.5KW
Heating power
3KW
Working temperature
50℃
Working medium
Demoulding oil
Release rate
100%


PERFORMANCE ADVANTAGES:


1/Stable Structure & Smooth Transmission
a/The equipment frame adopts frame structure;
b/Each moving shaft adopts rack drive and uses double linear guide rail as movement guide;
c/Smooth operation & long service life of mechanical parts;


2/Five Axis Linkage & Precise Movement
a/The compound movement mechanism is composed of a transverse device, a lifting device and a brush oil device, and drives the combined roller brush to reciprocate along XYZ three axes. At the same time, the combined roller brush can rotate around the vertical axis and the two sets of parallel roller brushes can rotate.
b/The moving part is controlled by servo motor, and the error is within 1MM to ensure that the coating is uniform and all aspects are covered.


3/Simple Operation & High Degree of Automation
a/Touch screen human -machine interconnection interface intuitive and clear operation is easy.
b/Fully automated program operation.


4/Modular Design & Easy Maintenance
Adopt a modular assembly process, key components and key positions can be disassembled separately to achieve fast installation and maintenance.


5/Custom-made Roller Brush & Durable
a/Professional custom-made industrial roller brush;
b/Brush hair direction and density has been repeatedly tested, the brush filament
is firmly installed, the material is wear-resistant and pressure-resistant, not easy to stick, long life;
c/The roller brush is easy to disassemble design, easy and quick to replace.


6/Environmental Protection & Safety without pollution
a/Adopts the roller brush oiling method, no dripping & no oil emission outside the
mold box during operation;
b/Reduces the dispersion of oil particles in the air, and the on-site operating environment
fully meets the environmental protection requirements.


7/High adaptability
a/No special requirements for the quality of release oil, can adapt to all the release oils used in the market;
b/Can match most of the production equipment, very adaptable.


Main Configuration:
JSY-1.0 truss type automatic oil brushing machine is the first generation of product developed by our company after full market research and expert demonstration, which can meet the existing demand of aerated concrete market for demoulding and oil brushing, and will continue to follow up and iterate and upgrade the product according to the market demand.
JSY-1.0 truss type automatic oil brushing machine is mainly composed of four parts: mechanical part,
electrical control system, oil supply system and positioning system, etc. The specific configuration of the
equipment is shown in the following table.


JSY-1.0 Automatic oil brushing machine configuration list
Name
Qty/set
Confirmation parameters
Remark
Truss track assembly
1
Traveling axis servo power 1.3kw
Conventional 7m (applicable 4.8m, 4.2m (applicable to 4.8m, 4.2m mold box, 6m mold box needs to be customized)
Traversing device
1
Traversing axis servo power 0.85kw
Lifting device
1
Lifting axis servo power 0.85kw
Oil brushing device
1
Rotary axis servo power 0.85kw Hair roller drive power 0.4kw
Oil supply system
1
Including 400L demoulding oil tank, oil supply pipeline fittings,etc.
Guide rail automatic lubrication system
1
Including automatic lubrication pump and volumetric distributor
connector, etc.
Heater
1
3kW
Steam heating method
Electric heating method
Temperature control instrument control cabinet
1
Mold positioning device
1
Electric control system
1
Including PLC control system and servo drive drive, etc.


INSTALLATION CASE




Oil Spraying machine for AAC Block machine Aerated Concrete production line equipment plant




PACKAGES & DELIVERY




COMPANY PROFILE


Zhengzhou Bona Enterprise Co., Ltd. overseas business department of Henan machinery design and research institute, an independent medium-sized company with profound experience in mechanical engineering is a leading supplier of technology to the forming industry since its foundation in 1958 and has been offering special solutions for the manufacture of building materials for some decades now.

High quality after-sales service let you have no worries!

1. We have a professional and experienced technical team, and ensure a stable and sufficient supply of corresponding accessories.
2. We have strict management system and visit our customers regularly.
3. We have a sound training system to improve the technical needs of customers.







FAQ


Q1: How many molds can be brushed in 1ton of molding oil?
A1: Can brush about 380pcs mold (6 meters mold)

Q2: How long do each mold brush oil?
A2:
90s-100s/ mold (speed can adjustable)

Q3: How much do each mold is used?
A3: 2L oil/mold

Q4: How’s the volume & packing?
A4: 15CBM/ set for one 20GP

Q5: How's the warranty?
A5: One year


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