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SX-80 Plasma spray system, ceramic powder spray machine:
Plasma spray machine provides a highly effective thermal barrier on exhausts, turbo's and brake parts and enables high performance vehicles to run at cooler temperatures. The plasma ceramic coatings work by preventing heat transfer, which means an increase in power and reduced heat input to other components. A typical drop of 25ºC in under bonnet temperature will result in decreased intake temperature, which can give up to a 5% increase in power and significantly increases ancillary reliability.
The Plasma Spray Process is basically the spraying of molten or heat-softened material onto a surface to provide a coating. Material in the form of powder is injected into a very high temperature plasma flame, where it is rapidly heated and accelerated to a high velocity. The hot material impacts on the substrate surface and rapidly cools forming a coating. This plasma spray process carried out correctly is called a "cold process" (relative to the substrate material being coated) as the substrate temperature can be kept low during processing avoiding damage, metallurgical changes and distortion to the substrate material.
The SX-80 Plasma spray machine consist of main power supply, control cabinet, gas safety center, transfer box, powder feeder, spray gun and heat exchanger.
Many kinds of materials can be used by plasma spray, especially some high-melting- point materials such as refractory metal, ceramics, metal ceramics and other special function materials.
We have 34 years of experience in manufacturing and construction applications. With the product, we can provide a full set of technical support, including detailed description of process, introduction of spray materials, operating manuals, on-site construction services and any other support you need.
The characteristics of plasma spraying:
3. The coating can get high bond strength, low porosity. You can get accurate coating by controlling technological parameter.
Parameters of SX-80 power supply
| Number | Items | Basic parameter |
| 1 | Input power supply | 3Phase AC380V,50Hz/60Hz or customized |
| 2 | Rated output power | 80KW |
| 3 | No-load ceiling voltage | DC125V |
| 4 | Working current | 10-1000A |
| 5 | Working voltage | 30-100V |
| 6 | Power feature | constant flow source |
| 7 | Current accuracy | <1% |
| 8 | Load factor | 90% |
| 9 | Dimension | 1200×800×900mm |
| 10 | Weight | 1000Kg |
Plasma spray machine series:
| Model No | Power | Working voltage | Working gas | Power efficient | Application range |
| SX-50 | 50KW | 25-65V | Argon, Argon&hydrogen, Nitrogen, Nitrogen&hydrogen | 85% | For small parts coating or spraying a few amount of metal,oxide,carbide,nitride,boride and composite powder |
| SX-80 | 80KW | 25-80V | 90% | application in mechanical spraying to the workpiece,spraying metals,alloys,oxides,carbides,nitrides,borides and complex powder | |
| SX-120 | 120KW | 25-100V | 90% | to spray metal,alloys,oxides,carbides,nitrides,borides and compound powder for large workpiece,project construcion in long time |

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