Главная
Все Категории
Автоматическая машина для производства коробок пиццы из гофрированного картона

Автоматическая машина для производства коробок пиццы из гофрированного картона

Категория: >>>
Поставщик: Cangzhou Lighten Import & Export Trading Co. Ltd.

Цена:19 651 840,80 ₽ - 19 872 648,00 ₽*

Количество:

В избранное

Описание и отзывы

Характеристики

Product Overview

GYKM 1600×3000 Lead Edge High Speed 4 colors

Printing Slotting Rotary die cutting & Folding Gluing Strapping

inline

1.Lead edge vacuum sucking feeding cardboard.
2. Auto ink circulation system.
3. Fully electric control slotting creasing slitting knives which is easy to change order.
4. The gear of the machine: Auto lubrication with oil\t, adopt TaiWan “ANSON” good quality oil pump, long term use without any problems.And the material of the oil pipe is copper.
5.Machine body thickness:60mm
6.automatic separate, pneumatic lock up.
7.Max feeding paper size: 1600*2800mm Max printing size:1600*2600mm
8. Machine design speed:180pieces/min Working speed: 100-160pieces/min

1. Production capacity : 4 million standard boxes per month !
2. Labor requirements: 5-6 including loading and store keeper !
3. Space requirements : 50 x 30 meters !
4. Power consumption: 50kw / h
5. Investment recovery time : Average 6-10 months !

Video Machine

PRODUCT SPECIFICATIONS

No	Item	Unit	Size
1	Design Speed	m/min	200
2	Economical Spped	m/min	150-180
3	Maximum feeding size	mm	1650x2800
4	Minimum feeding size	mm	500×800
5	paperboard thickness	mm	2-8
6	precision of glue	mm	±2
7	Precision of glue fish tail	mm	±2
8	Total power	kw	35
9	Machine dimension	mm	16000x5200x3500

●Adopt PLC touch screen control including the functions of indications of auto counting, speed, production, skip feeding and alarms;
●All transmission rollers are made of top quality steel processed through dynamic/static balance tests, chrome plating and polishing;
●China famous brand of transmission gears are adopted which are hardened and ground＞60o
Rockwell hardness; Using 40CR material, ensure the hardness and rigidity of the gear, ensure almost no wear out after long-term use, make the power transmission of the machine stable and ensure the overprint accuracy.
●Main bearings from JAPAN NSK.
●Main electric components are purchased from the suppliers such as Germany SIEMENS;
●Spline free joint ring are employed to reduce center abrasion and remain precise registration for a long time;
●Auto zeroing and auto reset;
●Main motor start protection, main motor can not start when it is not locked to avoid error operation;
●Every unit of overall machine can be released automatically or separately, electric shifting and pneumatic locking with acoustic alarm in traveling to secure operators safety. The auto brake is able to stop machine running;
●Emergent protection: emergency switch is installed inside every unit to stop unit running inside machine for more security;
●The clearances of pull rollers, impression cylinder, rubber cylinder and anilox cylinder are all auto pneumatically locked.
● Specially made 7.5kW high pressure centrifugal fan, suction auxiliary feeding paper, smooth transmission, to ensure the smooth surface of the thin surface and lower quality of the smooth transmission of the board, the effect is obvious.
● All knives made of Tengestin and Carbide.
● Ink tanks made of stainless stell and thickness at least 4mm.

Printing part（description）

Lead edge feeder （ Zero Pressure , Double Suction vacuum transfer feeding）（description）

1. The machine clutch.
1) the electric control machine is attached with the alarm bell, and the alarm is continuously ringing to ensure the safety of the operators.
2) the transmission shaft is equipped with safety clutch to avoid misoperation and damage the machine (when the machine is not locked, the host cannot start operation).
3) pneumatic interlocking device.
4) the host motor starts the protection device.
2. Adsorption leading edge feed system.
1) the leading edge feeder can reduce the blockage of paperboard in the process.
2) suction fan, auxiliary feeding, to ensure smooth into curved board, air volume can be according to the size of the board for each section of the adjustment, the maximum guarantee the ability of vacuum adsorption, make the paper more accurate.
3) the front baffle and rear baffle shall be manually adjusted to adjust the gap between the left and right side of the paper.
4) the paper wheel is made of polyurethane material, and the friction force is large and durable.
5) suitable for three, five and seven layer corrugated board, including E type corrugated board.
6) for paper counter, set and display production quantity.
3. Dust removal device.
Equipped with dedusting mechanism (dusting brush), effectively remove impurities on board surface and improve printing quality.
4. Feed roller
1) the outer diameter is 154.3mm.
2) seamless steel tube, coated with wear resistant rubber, and balanced correction.
3) the paper roller is plated with chromium.
4) manual adjustment of the clearance dial of the feed roller and the adjustment range of 0-11mm.
5. Operation control switch (PLC computer control)
1) the control panel is equipped with a 10-inch touch screen, which can control the feeding, printing and slotting departments.
6. Automatic reset device.
1), the feeding, printing and slotting parts are automatically reset to zero.
2) in general carton, automatic return to zero device is used, and the two copies can be adjusted to the correct position to reduce the waste of cardboard.

Printing unit (2 units Ceramic anilox roller with doctor blade, 2 units with rubber roll)

1. Printing roller
1), the outer diameter of Ф 534 mm
2) steel plate material, surface grinding, hard chromium plating.
3) balanced correction and stable operation.
4) a ratchet fixed scroll version axis.
5) full plate groove, suitable for 9mm hanging version.
6) loading and unloading of printing plate and pedal switch.
7) manual adjustment of the clearance dial of the printing roller, adjustment range 0-11mm.
2. Printing press roller
1) the outer diameter is 154.3 mm.
2) surface grinding and hard chrome plating.
3) balanced correction and stable operation.
4) Electric adjustment of the clearance dial of printing press roller, adjustment range 0-13mm.
5) Electric adjustment of the clearance dial of the feed roller, adjustment range 0-13mm.
3. Ceramic Anilox roller (220-250LPI )
1), the outer diameter of Ф219 mm.
2) the surface of steel tube adopts advanced electroplating hard chromium technology, hard and smooth.
3) the dot is consistent and the upper ink is even.
4) extend the life of printing plate and rubber roller.
5) Electric adjustment of the gap dial of the roller.

Ink Mixing Part: Ceramic roller with doctor blade.

1)The ceramic anilox roller is matched with a semi-closed scraper,
and the anilox roller can be quickly changed.
2)The scraper system uses American technology, beautifully printed, and ultra low loss.
3)Prevent evaporation and more environmentally friendly.
4)The inking contact adjustment of the anilox roller is a pneumatic pressure-pressing action, and the protection device is automatically lifted when the air is stopped. At the same time, the transmission gear center is unchanged.
5)Micro-adjustment of the gap between the anilox roller and the plate wheel.
6)Automatic sensor detection ink system, including warning lights and alarm bells.
7)The ink pump is a single diaphragm type pneumatic pump, which can recover the water in
the pump and the water in the tube with filter and ink circulation system.
8)The cartridge is quickly disassembled and the inner surface is sprayed with Teflon to
improve cleaning efficiency.
9)Closed cover and recycling ink tank device, easy to clean and leak-proof design.
10)Doctor blade :
● Plastic doctor blade. Minimum damage on anilox roller.
● Professional manufacturers to ensure the quality of the scraper system.
●Spray the Teflon material in the inner cavity of the scraper so that the ink does not bond to
the cavity for easy cleaning.
●Double scraper form for easy dis-assembly.
●The gas propulsion method allows the scraper to smoothly fit the ceramic roller, and the scraping
ink is more uniform.
●Insufficient automatic ink alarm device to avoid damage to the scraper and ceramic anilox roller.
●Scraper and ceramic anilox roller automatic cleaning system.

Wind Suction box:

1.The embossing roller is made of high-quality seamless steel pipe, with surface finish and
hard chrome plating.
2.After the embossing roller is statically balanced, it is corrected by dynamic balance and
runs smoothly.
3.Multiple sets of ceramic roller arrangements ensure smooth and smooth paper feeding.
4.The suction box lifting gap is electrically adjusted/digitally controlled.The man-machine
interface is set to automatically locate.
5.The vacuum adsorption box fan is controlled by frequency converter, and the air volume
is adjustable.

4. Rubber roller
1), the outer diameter of 202 mm Ф.
2) wear resistant rubber on the surface of steel pipe.
3) high special grinding of rubber roller, good ink transfer effect.
5. Feed paper and lower roller.
1), the roller diameter Ф110 mm seamless steel tube, with 2 paper round.
2), under the roller: seamless steel tube diameter is Ф 154.3 mm, surface grinding, hard chromium plating.
3) Electric adjustment of the clearance dial of the feed roller and the adjustment range of 0-13mm.
6. Phase adjustment mechanism.
1) planetary gear structure.
2) horizontal position and manual adjustment distance of 20mm.
3) the printing roller adopts the frequency converter to adjust the phase, and the speed of zero and adjustment is fast, and the precision is high.
7. Ink circulation
1) pneumatic diaphragm pump for ink stability and simple operation and maintenance.
2) ink filter, filter impurities.
8. Printing phase fixing device.
1) pneumatic brake mechanism.
2) when the stage is separated or adjusted, the brake mechanism restricts the machine to rotate and maintains the fixed position of the original gear.

.Slotting Unit:

1 .With self-locking function, The pr-creasing quick adjustment mechanism ensures the long-term accuracy between the disc and the shaft, and slows the breakage of the paper when pressing the line.
The creasing line wheel adopts the latest design of pr-creasing type, to protect the cardboard flatness.
2.It is equipped with PLC programmable control to synchronize the axial movement of the left and right synchronous transport, so that the upper and lower creasing wheel, upper and lower slotting knife, synchronous adjustment, adjust the box height by electrical, and with memory storage function.
Planetary gear-type phase adjustment mechanism with digital display function for electric adjustment of slotted phase and slotted box height.
3.Adopt high-quality alloy steel slotting knife, tooth blade width: 7mm.
4.With the lubricating and wear-resistant guide block, to ensure the correct displacement of the pinch roller and the slotted knife wheel and increase the durability.
Slotting unit control panel operation section is equipped with paper feed opening/closing and host electric button,with Multi point adjustment operation function.
Operation control
1)Installed the touch screen, automatically detect and adjust through the PLC and rotary encoder, and call up the storage menu. The automatic alignment is fast and efficient.
2)Use electric control switch to adjust the axial, longitudinal and box height dimensions of each knife holder.
3)Use the quick clearance fine-tuning self-locking device for the paper gap.
4)Equipped with emergency stop device to ensure safety.

Slotting phase/box height adjustment:
1)The slotting phase is 360° positive and negative adjustment, fast, high precision.
2)The phase zeroing device ensures the consistency of the slotting position.
3)The adjustment of the box height adopts the electric adjustment of the internal tooth structure to prevent the gear oil contaminating the cardboard.
4)Adjust the knife by computer automatically and correction automatically.

Creasing roller
1)High-strength creasing axle , shaft diameter Φ110mm, hard chrome plated.
2)The pressure roller and the slotted cutter position are axially adjusted.
3. Split/slotted holder
1)Slotting knife thickness 7mm, high-quality alloy steel heat-treated tooth-shaped slotting machine, manufactured by professional manufacturers to ensure quality.[ 10mm thick slotting cutter can be selected according to the customer demand]
2)The shaft diameter is Φ159mm. The surface is chrome-plated and moves smoothly.
3)The slotted, paper-distributing knife seat, pressure roller and pre-pressure wheel position are automatically adjusted in the axial direction.
4)The knife can be moved in the slotting, suitable for the production of large-size double-piece boxes.
5)Adopt unique elastic chip type chip removing device to reduce cost and long life.
6)Slotting interval, box height, controlled by PLC and rotary encoder, automatic adjustment.
7)Up to 100 storage orders, automatic alignment is accurate and efficient.

Die cutting unit(with slotting attachment knife )

1. The roller is plated with hard chromium on the surface of high quality steel, and it is balanced and corrected to increase its operation stability and reliability.
2, die cutter roller, soft roller adopt international standard size, die cutter roller diameter of 487 mm, attach with die molds diameter is 537mm. and the template soft roll diameter is 434.2 mm (optimal force glue set of outer diameter 454.2 mm), can be in any place to buy the right template and rubber gasket.
3. The gap between the knife mould roller and the rubber padding roller is adjusted by electric power, and the parameters can be set, and the adjustment data can be displayed.
Phase 4, die cutting roller adopts three planetary structure, high precision, large bearing capacity, stop, can be 360 ° electric digital operation adjustment.
5. When the paper is stopped, the soft roll automatically rises to reduce the wear of the soft roller.
6. The rubber pad adopts Shanghai to produce polyurethane felt sleeve (create top card), which can reach 100% cutting rate and smooth incision. The replacement sequence of rubber pad should be based on the loading and unloading operation manual of the rubber pad.
7. The rubber padding roller adopts the mechanical CAM type left and right movement (30mm) device, each knife is in different position, effectively extending the felt.
The service life of the sleeve.
8. The diameter of die cutting and lower roller is different, but the linear speed of the two rolls is the same.Can control die cutting knife in the circle direction infinite loop.
Work to make the wear more uniform.
9, linear velocity compensation device, when the soft roll diameter change, linear speed automatic compensation device, automatic tracking compensation without manual adjustment speed, guarantee the size of each batch of carton die-cutting to completely consistent, at the same time greatly extend the mat sets and the service life of die cutter.
10. The automatic repair device of the soft roller can be used to repair the worn felt sleeve for many times. The repaired felt sleeve is smooth and clean, and the same performance.

Oil supply device Transmission gear

1)mechanical oil pump (dual oil pump supply cycle)
2) circulating oil supply, the gear oil quantity is even, each group oil level balance.
3) lubrication system is adopted to ensure the transmission precision life.

Main drive gear
1) the 40Cr alloy steel material is made of high frequency processing of tempered and grinding teeth.
2), four-level precision, smooth running, low noise, hardness hrc45-50, long service life and small wear, can guarantee the printing accuracy of printing for a long time.

Suppyment:

1- Monitoring cameras connected to showing screen on the feeder and the slotting unit.
2-The all cylinders arm should be one shaft.
3-Each electric cabinet door will add Industrial AC.

Folding gluing part

Folder gluer main technical parameters

序号 No.	参数名称 Parameter	单位 Unit	规格 Size
1	设计速度 Design speed	米/分 m/min	200
2	经济速度 Economical speed	米/分 m/min	150-200
3	最大进纸尺寸 Maximum feeding size	mm	1200×2600
4	最小进纸尺寸 Minimum feeding size	mm	280×700
5	纸板厚度 Paperboard thickness	mm	2-10
6	粘箱误差 precision of glue	mm	±2
7	粘箱剪刀口误差 Precision of glue fish tail	mm	±1.5
8	总电机功率 Total power	kw	35
9	体积长宽高 Machine dimension	mm	15000x4500x3200

Optional: ERO Automatic Glue Spray System

1.Optional: Adopt non-stop roller gluing system (ERO Spray System from Italy ) to prevent the glue from solidifying when the machine stops. It is suitable for gluing on 2-12mm thick paper, and the gluing amount is easy to adjust.

2.The Glue feeding left and right adjustment by computer adjustment.

3.The glue amount can automatically adapt to the speed change and spray evenly. The belt speeds of the upper and lower beams can be adjusted to be the same as or close to the speed of the slotting machine to prevent paper jams.

Printing sample