Автоматический сварочный аппарат для труб и фланцев сварочной станции MIG MAG

Описание и отзывы

Характеристики

KLTHFH-4×3000M-YD500FT2 ( List)

Main function description of the machine

1.1Workload loading and unloading method: Manually loading and unloading the workpiece, the mechanical tracking device equipped with the left and right cylinders is tightly tightened to the left and right flanges, manually rotating the pressure roller to press the pipe fittings, opening the torch cylinder down switch, adjusting the position of the welding torch, pressing the start button, implementing the pipe method The ring is welded at the same time.

1.2 Welding method: Using the rotating friction force of the Press-fit power roller frame and the pipe fitting, the workpiece is rotated. The machine adopts the gas-shielded welding process, and the load rate of the welding power source is required to be 100%. The 500A water-cooled welding torch and the matched water-cooled water tank can realize long-time welding of the pipe flange. Therefore, we choose the Panasonic -YD500FR2, which has CO2/MAG pulse/MIG pulse function and is applied to carbon steel and stainless steel.

1.3 Workpiece precision requirement:

(1)The surface of the work shall not affect the quality of welding oil, rust, moisture;

(2)Must not affect the positioning of burrs, etc.;

(3)The clearance shall be no more than 1mm;

(4)The consistency error of the same weld group is less than 0.5m.

1. Component:

Pipe flange automatic circumferential welding machine KLTHFH-4 × The 3000M is mainly composed of press mounted power roller frame, non power roller frame, base, left welding joint, right welding joint, control system, Panasonic YD500FT2 (MIG PULSE/MAG PULSE/CO2) welding power supply, welding gun swing device, cooling water tank, carbon dioxide cylinder, etc.

1,Press mounted power roller frame;2,unpowered roller frame;3,base

4,left welding joint;5,right welding joint;6,control system

7,welding power supply;8,welding gun swing device;9,cooling water tank

2. Pipe-flange automatic ring seam MIG welder layout: (picture is for reference only)

The main technical parameters

1.Detailed description of the machine:

1.1 Press-fit power roller frame:

It is mainly composed of active roller, manual pressing roller, roller power and bracket welding.

1.2 The manual pressing roller is a driven roller, and the adjusting hand wheel keeps the roller pressed against the workpiece, and the rotating shaft is provided with upper and lower copper conductive rings. The copper conductive ring is a wearing part. The conductive ring should be regularly inspected for serious wear. If the wear is serious, it should be replaced in time. The output negative cable of the welding power supply is connected here.

1.3 The head uses a 3 Axis manual adjustment mechanism for the position adjustment of the torch. In the automatic welding state, the welding gun is pushed up and down by the cylinder.

1.3 Leftwelding head

The left and right welding heads are respectively composed of a mounting base or a movable base, a push-pressing cylinder device, a flange guiding spring mechanical tracking device, and a 3 Axis welding gun adjusting mechanism.

1. mounting base; 2. movable base,; 3. push-pressing cylinder device;

4. flange guiding spring mechanical tracking device;

5. 3 Axis welding gun adjusting mechanism; 6. Welding torch swinging device

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