SDPSI DCT M1 6 м2 M2 5 м3 M3 М4 М5 М6 из нержавеющей стали DIN913 шестигранный винт с плоской точкой SS304
8,01 ₽
KAIAO прозрачные пластиковые детали трубопровода оборудование мягкий клей резиновый силиконовый шаблон охлаждающий формовочный HEI CAST UL94 V0
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- Поставщик: KAIAO Rapid Manufacturing Co. LIMITEDKAIAO LIMITED
Сохранить в закладки 1601077559022:
Описание и отзывы
Характеристики
KAIAO Transparent Plastic The Pipeline Parts Appliances Soft Glue Rubber Silicone Template Cooling Molding HEI-CAST UL94-V0
Manufacturing Technique
RIM(Reaction Injection Molding or Low-pressure injection molding)
RIM (Reaction Injection Molding) is an efficient and precise manufacturing process that can be applied to various industries such as automotive, medical, electronics, industrial equipment, and environmental equipment. In this process, low viscosity liquid materials such as epoxy resin or polyurethane are injected into a closed mold and chemically react under high pressure to form products with excellent physical properties. This molding method is suitable for complex geometric shapes and can also economically produce large quantities of products.
Common RIM (Reaction Injection Molding) materials include epoxy resins, polyurethanes, and phenolic resins. These materials have
low viscosity, strong flow properties, and can be filled into molds with complex geometric shapes by injection. They undergo
chemical reactions under high pressure to form rigid and durable products. Throughout the manufacturing process, accuracy and
stability must be guaranteed to ensure that product quality, production efficiency, and production costs meet design requirements.
low viscosity, strong flow properties, and can be filled into molds with complex geometric shapes by injection. They undergo
chemical reactions under high pressure to form rigid and durable products. Throughout the manufacturing process, accuracy and
stability must be guaranteed to ensure that product quality, production efficiency, and production costs meet design requirements.
Technical Parameter | ||
Resin molds (over 100 pieces); ABS molds (over 300 pieces); Aluminum alloy molds (over 1000 pieces). | ||
Material | Two component polyurethane PU:HD-PU4210，DCP-RIM，AXSON-RIM 875 | |
Similar to PP/ABS. The product has the characteristics of aging resistance, strong impact resistance, high compatibility, and easy loading and unloading. | ||
Inject Pressure | Around 10MPa | |
Flow Control | 600g/s | |
Working Hours | 15-30 minutes per piece | |
The demolding temperature can be controlled below 40 ° C, and the best performance is achieved when the parts are cured in an 80Cenvironment for 2-4 hours after demolding. | ||
The production process of RIM (Reaction Injection Molding) can be divided into several steps:
1. Design and manufacture the mold, then mix the proportions and quantity of the two-component liquid materials to meet the
required performance.
2. Inject the mixed material into the closed mold through the pipeline, ensuring the accuracy and uniformity of the injection
amount according to the design requirements. The mixture undergoes a chemical reaction under high pressure in the mold, resulting
in a hard and durable product.
3. Take out the cured product from the mold, and carry out necessary processing, such as trimming corners, etc. It is essential to
conduct necessary inspections and quality control of the product to ensure it meets the required performance requirements.
required performance.
2. Inject the mixed material into the closed mold through the pipeline, ensuring the accuracy and uniformity of the injection
amount according to the design requirements. The mixture undergoes a chemical reaction under high pressure in the mold, resulting
in a hard and durable product.
3. Take out the cured product from the mold, and carry out necessary processing, such as trimming corners, etc. It is essential to
conduct necessary inspections and quality control of the product to ensure it meets the required performance requirements.
Compared to other molding methods, the advantages of RIM (Reaction Injection Molding) are: firstly, it can produce
high-quality products quickly; secondly, the flexibility in product design is high, and molds can be customized, there by reducing tooling costs; thirdly, RIM-manufactured products are lightweight and have high strength, satisfying various application requirements.Therefore, RIM is an efficient, flexible, and energy-saving molding method that can be applied to various fields.
high-quality products quickly; secondly, the flexibility in product design is high, and molds can be customized, there by reducing tooling costs; thirdly, RIM-manufactured products are lightweight and have high strength, satisfying various application requirements.Therefore, RIM is an efficient, flexible, and energy-saving molding method that can be applied to various fields.
Case Description
During the CNC medical device prototype manufacturing process, we are committed to meeting customer's technical requirements. The customer provided 3D and 2D design drawings, requesting us to complete the production within 12 days, and perform spray paint and silk screen treatment. The customer also specified ABS material and requested color, while the tolerance range was ±0.1mm.
Material and Processing
Upon receiving customer's requirements, we take them as a critical reference for the manufacturing process, and ensure that the
work is completed as required. We used CNC technology to process ABS material and performed multiple processing and curve
processing to ensure that the shape and dimensional accuracy of the parts meet customer's design requirements. After the initial processing, we performed precision machining with CNC technology to achieve higher precision.
work is completed as required. We used CNC technology to process ABS material and performed multiple processing and curve
processing to ensure that the shape and dimensional accuracy of the parts meet customer's design requirements. After the initial processing, we performed precision machining with CNC technology to achieve higher precision.
Surface Finishing
During the manufacturing process, we pay close attention to the detail control. For example, when performing manual processing, we use delicate polishing rods and cutting tools to process the surface of the parts, ensuring smooth surface, and removing burrs and sharp edges. In addition, we replace severely worn cutting tools and keep frequently used cutting tools in stock to ensure that each processing can maintain good quality.
Do more over customer require
To better meet customer's requirements, before performing spray paint, we perform sandblasting on the parts to remove dirt and
impurities, and increase the adhesion of the coating. In fact, the sandblasting process is also used to further control surface
roughness, increase surface area, improve bonding, and ensure the uniformity of the coating.
impurities, and increase the adhesion of the coating. In fact, the sandblasting process is also used to further control surface
roughness, increase surface area, improve bonding, and ensure the uniformity of the coating.
Strict quality inspection
Inspection is equally important for CNC medical device prototype manufacturing. We use CMM and inspection ruler to conduct
comprehensive inspection of the parts to ensure design tolerance accuracy and product quality conform to standards. We strictly
follow customer's requirements for inspection to ensure the accuracy and dimensional accuracy of each part and to prevent problems
from being discovered before delivery and to improve product customization quality.
comprehensive inspection of the parts to ensure design tolerance accuracy and product quality conform to standards. We strictly
follow customer's requirements for inspection to ensure the accuracy and dimensional accuracy of each part and to prevent problems
from being discovered before delivery and to improve product customization quality.
After the manufacturing is completed, we provided the customer with high-precision, aesthetically pleasing, and valuable medical equipment prototypes. The customer is very satisfied with our manufacturing process and results. Since then, their order volume has increased. For each order, we carefully manufacture and focus on customer's technical requirements to meet their expectations and continuously improve the efficiency and quality of the entire manufacturing process, to maximize customer satisfaction.
KAIAO is your trusted partner in prototype manufacturing, offering efficient and professional services with a high sense of responsibility. We specialize in providing targeted optimization solutions to help clients solve product design flaws, delivering excellent performance and exceeding expectations. With our innovative solutions, cutting-edge technologies, and Surface finishing, we are committed to bringing your product vision to life. Contact us now to experience the KAIAO difference and see how we can help you achieve your goals.
KAIAO Rapid Manufacturing Co.,LIMITED
At Kaiao, we provide high-quality prototyping, rapid tooling, and low-volume manufacturing services to support your product development needs. Our professional team of engineers work with you to make your product design a reality through manufacturing technologies like vacuum casting, CNC machining, 3D Printing, reaction injection molding, sheet metal fabrication and a range of surface finishing services.
CNC Presicion Machining
Our 3/4/5 Axis CNC Machines output maximum spindle speeds up to 24,000 RPM and utilize 14 to 24 Station Automated Tool Turrets allowing KAIAO to offer clients High Efficiency CNC production of parts
Vacuum Casting
The maximum volume of our Vacuum Casting Machine is: 2.0m x 1.2m x 1.0m. KAIAO provides Low Volume Short Run Productions of instrument boards, door panels, as well as Automotive Interiors and Exteriors
Reaction Injection Molding(RIM)
Using like-ABS, Aluminum Mold making Materials, KAIAO can make molds of all sizes for all kinds of applications, can make large RIM parts with 3 to 10mm wall thicknesses that have High Rigidity and High Strength.
3D Pringting
3D Printing, or additive manufacturing, is a process that utilizes a CAD file (typically an STL) to produce a 3-dimensional part.Objects are produced layer by layer using a variety of different materials and layer adhesion technologies.we have SLA, Fused
Deposition Modeling (FDM), and Selective Laser Sintering (SLS).
Deposition Modeling (FDM), and Selective Laser Sintering (SLS).
Surface Finishing Service
The surface finishing ranges from simple deburr, polish, painting, silk printing, anodizing, sandblasting, heat treatment,black oxide, nitride coating,carburizing, PVD coating，powder coating and etc.The post-processing is to handle the parts
with cleansweeping,deburring ,rust-cleaning and degreasing.
with cleansweeping,deburring ,rust-cleaning and degreasing.
Quality Inspection
We have invested the CMM in inspection and testing equipment, as well as a climate-controlled inspection department that
helps us guarantee uniform conditions for maximum accuracy and repeatability. We stake our reputation on our ability to provide the best quality assurance services in the industry.
helps us guarantee uniform conditions for maximum accuracy and repeatability. We stake our reputation on our ability to provide the best quality assurance services in the industry.
Our Mission Statement
Tomorrow's Products Today
We are the rapid prototype manufacturers of new products.
We provide verification tools for product designers;
We provide a standard basis for manufacturers.
We constantly provide customers with a perfect design experience, helping them achieve their own value.
We will invest more comprehensively in efforts to improve customer satisfaction, in order to increase customer added value.
Our Advantages
Surface Finshing
We have our own production lines for spray painting, sandblasting, grinding, coating, CD
patterning, wire drawing, polishing, silk screen printing and more. We also have excellent suppliers for electroplating, anodizing, laser engraving, vacuum plating, and other surface treatment processes. We can help you solve surface treatment problems perfectly.
patterning, wire drawing, polishing, silk screen printing and more. We also have excellent suppliers for electroplating, anodizing, laser engraving, vacuum plating, and other surface treatment processes. We can help you solve surface treatment problems perfectly.
Auto Rapid Prototyping
1.Rapid prototyping of automotive components:We have top-notch 3D printing and CNC machining technologies that enable us to quickly and accurately manufacture various automotive components prototypes for clients for testing and validation during the
research and development process.
2. Automotive vehicle prototype manufacturing: We can create vehicle prototypes based on clients' requirements, including structural design, component assembly, data recording and analysis, to provide clients with high-quality automotive vehicle prototypes.
3. Prototype testing: We evaluate various aspects of prototypes, including performance, safety, and environmental requirements, based on clients' needs to ensure the quality and performance of each vehicle prototype.
research and development process.
2. Automotive vehicle prototype manufacturing: We can create vehicle prototypes based on clients' requirements, including structural design, component assembly, data recording and analysis, to provide clients with high-quality automotive vehicle prototypes.
3. Prototype testing: We evaluate various aspects of prototypes, including performance, safety, and environmental requirements, based on clients' needs to ensure the quality and performance of each vehicle prototype.
Medical Parts Low-Volume Manufacturing
1. Advanced equipment and technology: We have CNC machining centers, laser cutting machines, 3D printers, and proficiency in RIM
technology.
2. Strict quality management system: We comply with medical equipment quality management systems and have ISO13485 and CE certifications.
3.Professional team:
Our team has dozens of technical professionals and can provide efficient and high-quality processing services.
4. Flexible production capacity: We can provide small-batch production according to customers' needs, including customized and process optimization services.
technology.
2. Strict quality management system: We comply with medical equipment quality management systems and have ISO13485 and CE certifications.
3.Professional team:
Our team has dozens of technical professionals and can provide efficient and high-quality processing services.
4. Flexible production capacity: We can provide small-batch production according to customers' needs, including customized and process optimization services.
Certifications and Honors
Partners
Packaging and Delivery
FAQ
Q1:What information is required to obtain a quotation?
A1:Please send us your 2D/3D/Assembly drawings and detailed requirements about the materials and tolerance, etc. The more information you provide, the more accurate quotation you will receive.
A1:Please send us your 2D/3D/Assembly drawings and detailed requirements about the materials and tolerance, etc. The more information you provide, the more accurate quotation you will receive.
Q2:How long can I get a quote?
A2:We usually quote within 24 hours after we get your inquiry. If it is very urgent,please call us or tell us in your email so that we will regard your inquiry as priority.
Q3:What is the preferred 3D files format?
A3: STP is preferred, and STEP, STL are available.
Q4:How long can I get the sample?
A4:Depends on your specific items and quantity needs, generally, the samples will be prepared within 3-7 days.
A2:We usually quote within 24 hours after we get your inquiry. If it is very urgent,please call us or tell us in your email so that we will regard your inquiry as priority.
Q3:What is the preferred 3D files format?
A3: STP is preferred, and STEP, STL are available.
Q4:How long can I get the sample?
A4:Depends on your specific items and quantity needs, generally, the samples will be prepared within 3-7 days.
Q5:Is it safe to send my drawings to you?
A5:Yes, please be assured. We will keep all of your information safe and not release to the third parties without your permission. And we always sign the NDA files as our customers required.
A5:Yes, please be assured. We will keep all of your information safe and not release to the third parties without your permission. And we always sign the NDA files as our customers required.
Q6:Before shipment,How to make sure the products quality?
A6:We have professional QC team to inspect each product before shipment. You can also come to visit our factory or ask a third party for the inspection. Or we can send you videos to show the production process.
A6:We have professional QC team to inspect each product before shipment. You can also come to visit our factory or ask a third party for the inspection. Or we can send you videos to show the production process.
Q7:How could I pay them?
A7: T/T,Alipay,Paypal, Western Union,L/C are acceptable, So just let us know which is convenient for you.
A7: T/T,Alipay,Paypal, Western Union,L/C are acceptable, So just let us know which is convenient for you.
Q8:Which Shipment way is available?
A8:By sea to your nearest port
By air to your nearest airport
By express(DHL,UPS,FEDEX,TNT,EMS) to your door.
A8:By sea to your nearest port
By air to your nearest airport
By express(DHL,UPS,FEDEX,TNT,EMS) to your door.
Q9:What to do if we receive a bad prototype?
A9:Please provide the inspection report with some pictures to show all defects of the prototype, we will check our inspection records, and discuss with you for next step. In general, if it is a defect caused by our quality problems or shipping problems, we will replace the bad prototypes in 10 days. If you can ship the prototype back to us, you will get the refunding.
A9:Please provide the inspection report with some pictures to show all defects of the prototype, we will check our inspection records, and discuss with you for next step. In general, if it is a defect caused by our quality problems or shipping problems, we will replace the bad prototypes in 10 days. If you can ship the prototype back to us, you will get the refunding.
Q10:Special explanation of the prototype quality?
A10:Prototype is different from the general product, usually it’s fast delivery, urgent processing, and some aspects could not be achieved exactly the same as the drawings, we’ll leave the adjustment place for customers to do the assembly. And some designs on the drawings may not be realized by machining, the functionality will be weaker than the final result, this is a common circumstance of prototype, and it is not belong to the category of quality problems. In the data analysis stage before place the order, our engineers will communicate these issues with customers specifically.
A10:Prototype is different from the general product, usually it’s fast delivery, urgent processing, and some aspects could not be achieved exactly the same as the drawings, we’ll leave the adjustment place for customers to do the assembly. And some designs on the drawings may not be realized by machining, the functionality will be weaker than the final result, this is a common circumstance of prototype, and it is not belong to the category of quality problems. In the data analysis stage before place the order, our engineers will communicate these issues with customers specifically.
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