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Гипсовая стеновая панель производственная линия гипсовая полая оборудование для производства стеновых панелей

Гипсовая стеновая панель производственная линия гипсовая полая оборудование для производства стеновых панелей

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Поставщик: Shandong Dalu New Material Environmental Protection Technology Co. Ltd.

Цена:18 746 747,50 ₽*

Количество:

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Характеристики

Product Description

Gypsum wall board making machine

----------- Free design drawings, technical discussion, select suitable gypsum block equipment.

------------- Since 1999 Experience in gypsum technology research.

1.Automatic control,labor saving,cost reduction,efficient production capacity.

2.Specification and model:length 3000mm(length adjustable)*width 600mm*100mm.

3.There are 11 pieces for each mold with the thickness of 100 mm.The thickness can be customized according to the customer.The 100-120 mold can be replaced, and the 150-200 mold can be replaced.Two sets of mold can be grouted alternately.A total of 4-5 people operate the equipment (one for operation,two for hanging and sorting,one for forklift to take out the plate,and one for miscellaneous work,totally five people).

4.High production capacity,including mesh distribution time to produce 100 square meters per hour (5-6 molds per hour,actual production capacity),about 1260kg of material per mold.

5.The equipment covers a small area(10m*20m, 5.8m high)

We are not only a machinery provider

But an overall solution provider

6.Wall panel host:
(1)Two sets of molds together have the advantage of alternating pouring.

(2)The mold clapboard is made of single-sided 16mm thick steel plate with framework welded inside.After welding,it is processed by CNC gantry,and then polished by mirror polishing,hard chromium plating,and mirror polishing (not rusty,not easy to empty,not easy to deform,ensure the flatness and smoothness of the plate,and increase the service life).

(3)The end die and die are parallel open die with silica gel seal,and the bottom die is aluminum alloy profile.

(4)The mandrel is made of 45 steel,mirror polished and hard chromium plated 4 wires.

(5)Equipped with stainless steel lifting scraper.Synchronous system,a group of molds has two scraper 2.2kw motors,adjustable speed (same as the synchronous system of machining machine tool), equipped with high-precision linear guide rail and high-precision lead screw,which can scrape grooves many times,with high-speed and high-efficiency.

7.Tube drawing equipment:

(1)one time tube drawing with 250 oil cylinder at night (built-in tube drawing buffer to prevent difficult tube drawing,failure to pull out tube, and failure to pull out tube will cause damage to the equipment)

(2)synchronous pipe drawing gear rack is provided to increase the stability.

8.Closed open close high-speed mixer:

(1)the bottom plate is made of 304 stainless steel (the material used for food machinery),and the bottom plate with mirror like surface is not easy to be stained with material,which reduces the labor force of workers.

(2)the first mock exam system is installed to prevent air pollution.Environmental protection can be passed through.

(3)two high pressure water pumps are automatically cleaned.

(4)sprinkler pipes are installed on the wall of the mixer.In order to clean the inner wall of the mixer without leaving any dead ends,this bright spot saves workers'time and labor for cleaning the materials and materials by hand.

(5)these water are exactly 11 wall panels and one mold of water consumption.(no waste water can be passed for

environmental protection)gypsum powder metering Bin:it is equipped with a homogenizer to avoid the phenomenon of different moisture content and different fluidity of gypsum powder,and avoid the phenomenon of motor burning and uneven mixing caused by non feeding or uneven mixing.The uneven mixing will directly affect the strength of the wall panel,and the uneven mixing will also cause the mixer to stain,which will delay the production efficiency.This is the characteristic of gypsum powder metering silo.

(6)Add additive automatic injection function, automatic injection timing device,automatic warning.

9.TThe cylinder clamp replaces the traditional plate machine and reverse plate machine,saves the time of puling plate,reversing and sending the bottom plate,avoids the extrusion fracture phenomenon of turnover plate,and improves the production efficiency.

10.Water metering tank:

(1)OCr13 Stainless steel is used to avoid long rust and prolong service life.(2)The diameter of the water outlet is 200,and the water is fast,which not only shortens the time more effectively,but also greatly improves the efficiency.

11. Powder meteringBin:

(1)inclined bucket type box with uniform discharging system to prevent slow discharging speed,no discharging and uneven discharging,(fast cutting speed,fast mixing speed,fast grouting speed,reducing the dosage of retarder and saving cost)

12 .Control cabinet:manual ,automatic and continuous integration,arbitrary use,shorten unnecessary program time,increase production efficiency.

Process flow and configuration:
Start control cabinet → automatic water mixing machine → automatic raw material to screw conveyor → automatic metering hopper → special additive → pneumatic valve unloading material → mixing machine → start the hydraulic pouring molding box → automatic scraping groove → gypsum wallboard was pushed out → forklift lifts gypsum board into the dry site or drying room → packing → storage or production.

Raw material and production process：
Building gypsum powder as raw materials: natural gypsum powder, desulfurization gypsum powder, phosphogypsum powder, special additive, fiber reinforced material, light agent material perlite, negative material, fly ash, etc..
The raw material is stirred by water and poured into shape. After dried to make a new lightweight partition wall product - high precision gypsum wallboard.It is mainly used for frame structure and other non load-bearing walls,generally as internal partition board.

Equipment characteristics:
1, The vertical molding machine is equipped with an integral wearing (pumping) pipe machine an automatic cleaning core tube, ashock casting molding, an alarm system installed, and an automatic tube drawing after the final solidification;
2, The production line is composed of hydraulic power control system and electrical controi system, with high mechanization;
3, Save material and improve the quality of wallboard;
4, The molding cavity has large structural rigidity, high forming precision, and the equipment is provided with a positioning
system. The utility model has the advantages of accurate thickness and good flatness; the products produced have good seismic performance, light quality and high strength;
5, Hydraulic opening and closing die, easy operation and high efficiency;
6, Overall equipment mature technology, stable and reliable, good durability;
7, The use of a machine panel, adjustable length, the group line process, with an annual capacity of 2 million square meters;
8, Plastic core pipe, surface erosion, electric pumping without time limit;
9, Automatic die closing, automatic temperature control;
10, The utility model has the advantages of low cost, simple operation and convenient maintenance;
11, The utility model has the advantages of less manpower, small occupation area, flexible and flexible operation, and can be used for field production;
12, Thickness, length can be adjusted, one machine, multi-purpose(60,90,120,150,180) can be produced.

Similar machine of gypsum block production line:

Equipment characteristics:

The left and right walk of the block fixture is favorable for convenient transportation, convenient operation of workers and
equipment, and avoids the danger of workers operating equipment under the clamp and improves production capacity.
1. The utility model has the advantages of reasonable structure, low energy consumption, high output, small noise, convenient operation, small occupation area, and accurate product size.
2. The mould is made of hard chromium plating, which is not easy to rust and increase the service life.
3. Automatic telescopic fixture, automatically block blocks, put blocks, save manpower, reduce labor intensity.
4. The control system adopts touch screen and programmable controller PLC, equipped with data input and output device, real-time display system running state, found fault, prompt alarm. The control system has the self—locking function, avoids the misoperation to produce. The remote fault diagnosis can be realized by telephone connection, and the production of the customer can be carried out in real time.
5. The blocks are automatically metered into the mixer using a variety of additives, (equipment upgrades).
Process flow and configuration:Process flow and configuration:
Start control cabinet → automatic water mixing machine → raw material → screw conveyor → automatic metering hopper → special additive → pneumatic valve unloading materiai, mixing machine → start the hydraulic pouring molding box → automatic scraping groove → gypsum block forming ejector → automatic telescopic clamp block, electric vehicle transportation site → mechanical hand block into the dry site or drying room → packing → storage or production.

Process flow and configuration:

Building gypsum powder as raw materials: natural gypsum powder, desulfurization gypsum powder, phosphogypsum powder, special additive, fiber reinforced material, light agent material perlite, negative material, fly ash, etc..
The raw material is stirred by water and poured into shape. After drying, a new lightweight partition product - high precision gypsum block. The utility model is mainly used for frame structures and other non load bearing walls, and is generally used as an inner partition board.

Detailed Images

Gypsum block host machine

Stainless steel and steel polished hard chrome plated die block:

1. Gypsum block host, double row die cylinder ejecting block system, with synchronization system to avoid error.

2. High precision mold stainless steel hard chrome plating, mirror polishing technology, non-stick die.

3. Automatic lifting stainless steel scraper device, can be repeated scraping, block exquisite.

4. Production block square core tube, double seal, prevent leakage of slurry.

Fully enclosed Mixer (Environment-friendly Mixer)

1. Energy saving, environmental protection, high mixing efficiency, never burn the motor.

2. Sealed dust removal system, prevent dust leakage, good collection.

3. Bottom stainless steel.Hydraulic cylinder filling.

4. Reduce pollution, energy saving, environmental protection, and effectively collecting dust.

Mechanical fixture

1. Equipment clamp left and right walking, it's benefit for gypsum block transporting.

2. It is simple and convenient for workers to operate the equipment, avoiding the danger of workers standing under the clamp to operate the equipment.

3.High efficiency and power saving.

Forklift clamp

1. Save production time.

2. Easy to operate.

3. Palletizing gypsum blocks.

Production & Construction

(we provide is not only the machine BUT the whole system)

Packing & Delivery

DALU INTERNATIONAL selected each part carefully, we are strive to quality first when machine production and test each machine before delivery, pay attention to package,container transport,to make sure customer will receive the machines they ordered Intact.

How we ensure the fact installation?

1.In addition to engineers in our factory who can go abroad to install equipment, we have engineers in cooperation with our factory in Russia, the Middle East and South Asia. Customers can choose engineers from different countries.

2. Besides the Engineers, we provide the installation documents which accompany machine, we extra provide all the relevant documents to enhance your production.

How do we ensure consumable parts match after-sell?

1.At the time of delivery, we give some consumable parts free of charge, such as rubber rings, and customers can replace the wearing parts freely.

2. Next days, if customers need wearing parts, we still send them free of charge.

3. The damage rate of our parts is 1% per year, so customers don't have to worry about it.

Our Company

Our company is a manufacturer which have 20 years rich experience in machine making and export. Our main products is brick makingmachine. Our company have passed CE certification and Our factory has more than 50 technology patents and more than 100 comprehensive certificates.

--------- 15 years experience in overseas market projects service

---------- Experience of 2000+ projects manufacture and install abroad and domestic

---------- Machine available in 20+ countries

We focus is customers demands, keep innovation, keep updating meet transcend custom-ers' requirements. We pursue extreme cost performance,not only price.

Our factory is a professional mechanical equipment manufacturer, production of energy conservation and environmental protection wall materials has been fully implemented lSO9001 quality standard system certification, flexible mode of operation, can be customized according to customer needs all kinds of gypsum block production line, composite insulation bricks block production line.

Our clients

Certifications

Our Service

Before payment

1. Free contact for the most suitable machine.
2. Free professional design, including plant layout, machinery diagram, equipment list, ect for each customer especially.

After sale service
1. We supply all technical surports for raw material supplier information.
2. Our process/ installation/ electricity engineers will stay at your plant until your workers know how to produce good products.
3. After installation, we will test your production, and sign agreement with your workers after succesfully testing.
4. 24 hours technical support by phone, email or skype (email or skype).
5. One years warranty period.
6. Our senior engineer is available to travel aboard, help the installation, maintenance and training staff.
7. By offering this support, we make sure the cutomer start the business smoothly, to realise win-win cooperation.

Payment
♦ L/C, 30% deposit by T/T, 70% spare payment L/C.
♦ T/T, 30% deposit by T/T, 70% spare payment before shipment.
♦ Western Union or Paypal.

FAQ

1. When can we arrange shippment?

We usually arrange shippment within 20days after getting deopsit,
but customized machines should be more than 30days.

2.What you can do if my machines have problems?
1) We can send you free components to you if your machines are in guarantee time.
2) We can send our engineers to repair your machines

3.Do you provide equipment operation training?
A: Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training. All of our engineers have passport.

Do you provide equipment operation training?

4.What is the gypsum block?
A: Gypsum Block is a kind of light walling material, made by Gypsum Powder and adhesive material, mixing with water and being molded and dried.

5.What is the advantage of Gypsum Block?
A: Environment-protection andEnergy-saving, right now they are the most popular in China now.

6.How many types of Gypsum Block so you have?

A:Hollow Gypsum Block and Solid Gypsum Block. Hollow blocks are more popular.

7.Normally where can I use the gypsum blocks?
A: It is widely used in building as inner partition wall.

8.Why we use them as partition wall?
A: Light weight / Fixed shape dimension / Fire-proof / Shock-proof / Heat insulation

9.What is the regular size of gypsum blocks?
A: The regular size of blocks is 666 (600)*500cm, the thickness will be 80 / 90 /100 /120 / 150 / 200mm, Definitely we can
modify other sizes too

10.What is your Gypsum Block’s performance?
A:Air sound insulation: 40.5db;
Fire resistance:186min;
Flatness: ≤1mm/m2;

11.What is the working capacity of your machine?
A: Normally 6-8 molds / hour

12.How does your machine come to me?How many parts do you have?
A:Molding machine / Mixer / Hydraulic station / Control panel / Screw conveyor / Water metering bin / Powder metering bin /Mechanical arm clamp / Ground clamp

13.What is your machine’s working voltage and power?
Voltage: 380V(+/-10%~15%), 3 phase

Power: 19KW-25KW

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