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1. Bamboo Tube Splitting
3- to 5-year-old bamboo to ensure the material is tough and has moderate elasticity. Usually bamboo culms with lengths between 2 and 3 meters are placed on a specialized pushing device that can push them parallel into the splitting machine. The splitting device typically consists of a series of knives or press plates, which are adjusted according to the desired width of the bamboo strips.
2. Re-Splitting and RoundingDe-Noding
Bamboo strips be put into the inlet of the knot remover. The blades rotate at high speed, contacting and removing the knots on the surface of the bamboo culm, making the surface smoother. Knot-free bamboo rods are then discharged from the outlet.
3. Drying (Fumigated)
Before drying, sulfur fumigation treats the bamboo strips to eliminate pests and prevent mold, while keeping sulfur dioxide levels safely low. Bamboo chips fuel the boiler's ignition, generating heat that's piped to 25 drying chambers. Each chamber maintains a steady 70-80°C for 1-2 days. Once the target moisture content is achieved, remove the strips and let them cool naturally to room temperature. Regularly verify the moisture level to ensure proper dryness. Finally Collect the qualified dried bamboo strips for further processing.
4. Cutting to Sizes & Polishing
Choose bamboo strips that have already undergone the drying process as raw materials. Adjust the Cutting machine to Determine the required length of the bamboo skewers. Feed the bamboo rods into the cutting machine .It automatically cuts the bamboo strips to the preset length. Then place the cut bamboo rods in a long rectangular metal box. Ensure the metal box is filled with enough bamboo rods so that they can rub against each other during the vibrating process. Allow the bamboo sticks to vibrate in the metal box for 1-2 hours, ensuring that the friction between the sticks smoothes the surface.
Check the smoothed bamboo sticks to ensure their surfaces are smooth and free of splinters before going next production process.
5. AI Selection
Choose bamboo strips that have already undergone the drying process as raw materials. Adjust the Cutting machine to Determine the required The AI sorting process is a key step in the manufacture of bamboo skewers, ensuring that the final product meets the required quality standards.
Choose bamboo sticks that have already undergone the smoothing process as raw materials. Ensure that AI sorting machines are calibrated. Establish a database containing photographs of acceptable bamboo stick samples, which will be used for comparison and recognition.
Feed the bamboo sticks individually into the AI sorting machines.Each machine is equipped with high-resolution cameras that takes pictures of both ends and the middle section of each stick. The AI system automatically analyzes the captured images and compares them to the standard database of acceptable stick samples.
If a bamboo stick meets all quality criteria, it is categorized as a qualified product. If a bamboo stick exhibits any flaws, it is categorized as a defective product. Separate the qualified and defective bamboo sticks into different collections.
6. End Finishing, Package and Warehouse
Choose bamboo rods that have already undergone the sorting process as raw materials. Prepare a specialized pointing machine capable of quickly and accurately creating sharp tips on the bamboo skewers. Feed the bamboo rods into the inlet of the pointing machine.The machine automatically cuts and sharpens one end of the bamboo skewer, forming a sharp point. Inspect the pointed bamboo skewers to ensure the tip shape meets the standards and there are no visible defects.
Pack the bamboo skewers according to quantity and specification, taking into account different sizes and packaging requirements.
Labeling: Label the packaging with product information such as size, quantity, batch number.
Place the packed bamboo skewers into appropriate cartons or pallets.
Store the packaged bamboo skewers in a well-ventilated and dry place and get ready for shipment.
Hello and welcome! Our factory is located in Nanping, an area that accounts for one-tenth of China's bamboo production. Nanping's moso bamboo forest area spans 6.435 million mu (approximately 429 square kilometers). The standing bamboo volume reaches 1.14 billion culms. Annual bamboo output is 270 million culms, providing ample raw material supply for our factory.
A leading manufacturer of bamboo skewers with over 30 years of experience in the industry. Our factory covering over 10,000 square meters, produce high-quality skewers that meet the standards of our global clientele, primarily in Japan, Korea, USA, and Europe.
Our daily production capacity is 5 tons, and we employ nearly 100 skilled workers to ensure a consistent supply of our products.
over 30 years of experience in the industry and enjoys a unique advantage in raw material supply, ensuring that every batch of our products is made from 100% pure natural bamboo. Our production base is equipped with modern machinery and we have a highly skilled workforce, guaranteeing both product quality and efficient production capacity.
If you are interested in our products or have any questions, please feel free to contact us. We look forward to establishing a long-term partnership with you!
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