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Production Description






shisha hookhah hose electric conduit threading tube Single Wall Sylphon pe PVC PA corrugated pipe extruder machine line
fast speed large water smoke luxury snake shisha hookah pipes tubes plastic extruders for plastic hose pipe making machine

Best quality PVC PE PP plastic single wall corrugated pipe machine FULLWIN automatic Single Wall Corrugated Pipe Production Line

Our company's meticulously designed high speed single wall corrugated pipe production line from the SJFW series.
This production line utilizes a gear rotation module and a series of water cooling modules, achieving the dual benefits of water circulation cooling and air cooling. As a result, the corrugated pipes produced exhibit rapid shaping, consistent corrugation, smooth inner and outer surfaces, and no misalignment in the closing seam.
FULLWIN plastic single-wall corrugated pipe production line developed by our company adopts gears to run moulds and templates so as to realize water circulating cooling air of the products,which ensures high-speed moulding, even corrugation , smooth inner and outer pipe wall.these corrugated pipes are especially used as wires of up-market cars.
Production speed :20-30m/min.




Production Procedure
Raw materials → loader → extruder → extrusion mould → Corrugated forming machine → Double station winder machine




Machine Details


NO.
Name
QTY
1
Vacuum feeder and hopper dryer
1 sets
2
 Single Screw Extruder 65/30
1 sets
3
New Design Die head
1 sets
4
Mouth mould、core bar、gas nose and pull rod
1 sets
5
Corrugated pipe forming mould
1 sets
6
Corrugated pipe forming machine
1 sets
7
Double station winding machine
1 sets




1. Vacuum Feeder and Hopper Dryer
1. Vacuum Hopper material: stainless steel

2. Work mode: required raw materials to the hopper by means of vacuum suction.

3. The base of the feeding machine adopts a water jacket water cooling system.

Its material is Q235-A.


2. Single Screw Extruder 65/30
(1) It is made of 38CrMoAI and the surface treatment is nitriding and polishing.
(2) The barrel material of this machine is the same as the screw material, and the internal surface treatment is nitriding and honing. It is heated by a ceramic heating collar and cooled by fans with a heating power of 12.8 KW. There are a total of 4 heating zones, each with a power of 0.18 KW.
(3) The gearbox is made of HT200, with bevel gears made of 20CrMnTi, and the surface treatment is tooth surface quenching. The cooling method of the gearbox is internal cycle water cooling cooler.


3. Die Head
Fullwin has incorporated a die head featuring an innovative thermal insulation material known as rockwool.

This material offers efficient insulation while simultaneously reducing electricity consumption by up to 30%.


4.Core Bar And Mouth Mould
FullWin new design,the core bar and mouth mould fit together,when changing the pipe diameter, you only need to replace the entire unit.

This innovation results in a time-saving of at least , it will be save more than 1.5hours for the clean the waste material and heat it again.


5. Corrugated pipe forming mould
(1)Can carve customer's logo.
(2) Can choose single and double cavity or three cavity in one set of mould. When changing the size, just need to move up and down the forming machine, no need to move out all set of mould, which can save a lot of time for customer.
(3)Mould is made of 38CrMoAlA, same material as screw barrel, hardness 63.4HRC Longer service life compared to the old 45#steel.
(4)Mould length: 56.55mm
(5)Quantities: 72 pairs+4pairs spare


6.Corrugated pipe forming machine
(1) The plate of the moulding machine is made of the same material as the module, with a hardness 63.4 HRC.
(2) The forming machine has a large water-cooled side plate, which provides an even better cooling effect.
(3) Up and down movement can be adjusted by electric motor, left and right and the moving distance of the platform is 800mm.
(4) The forming machine is blow moulding with pneumatic cutting and is controlled by PLC.


7.Double station winding machine
The main operation of the winder is spindle speed tracking with frequency controlled traverse.
It uses a pneumatic self-locking switch.

In addition, the machine is equipped with a counter to adjust the winding speed inductively.










FULLWIN Factory














Final products




Corrugated pipes are widely used in life as well as in business. It is particularly suitable for wiring harnesses in high-grade automobiles, threading pipes and the production of disposable watersmoking pipes, among other scenarios.


FULLWIN Main product


Single Wall Corrugated Pipe Machine
Production speed :20-35m/min Pipe Diameter :12-50mm Application :
shisha hookah pipe,electric conduit pipe, construction material etc

with FULLWIN Unique design and high output
PVC PP PE PPR HDPE Pipe Machine
Diameter : 20-110mm, 125-250mm,315-630mm 630-1200mm
Can be used to produce PPR hot and cold water pipes,PP/PE/HDPE pipes, silicon core tubes.

Plastic PVC Profile Machine
Mainly used for window profiles, electric trunking, grating panels,wall panel and ceiling panel etc decoration material.Customized
according to different profile sections and molds


PE WPC Profiles extrusion machine
The material is the WPC PE, can be molded products have a wood-like look and feel. Widely used in outdoor decking floor,railings,walking trails, outdoor tables
and chairs, benches and pallets.
PP Hollowness corrugated sheet line
Thickness: 1.6mm-18mm.Width:
915-1800mm.
The size error is small, can nail, can gouge, corrosion resistance, flame retardant strong and many other advantages.
PVC marble sheet production machine
With the conical twin screw extruder, with the PVC power material feeding.
The PVC marble sheet widely used for the interior decorate like the home TV walls,hotels,hall decoration, etc


Packing and delivery




FULLWIN Customers Vist And Exhibitions








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