Промышленное сварочное оборудование Topwell SteelMate PRO500 аппарат для газовой сварки CO2 сварочный 500A mig Импульсный
- Категория: >>>
- Поставщик: Hangzhou Topwell Technology Co. Ltd.Hangzhou Ltd.
Сохранить в закладки 1601290938185:
Описание и отзывы
Характеристики
Quick Specs | ||
Prowave Series | SteelMate PRO500 | |
Input Voltage | 3PH ~ 400V ±15% | |
Rated Output(40℃) 60% | 500A/39V | |
Cooling system | Air-cooled Water-cooled (optional) | |
Equipment | ||
Welding process package | ||
HSP (High Speed Pulse) | ● | |
HSA (High-Speed Spray Arc) | ● | |
ULS (Ultra Low Spatter) | ○ | |
HPC (Hybrid Pulse Control) | ○ | |
HSS (High Speed Spot) | ○ | |
Operational Method | ● | |
At the remote control | ○ | |
At the torch | ○ | |
● Standard options ○ Optionally available
Simple operation
• 3 Steps To Achieve Weld Perfection
1. Select operation mode.
2. Select Job-list No. (Welding process)
3. Adjust welding current.
2. Select Job-list No. (Welding process)
3. Adjust welding current.
(always the perfect setting by the synergic function using the material thickness)
• Various welding processes available
SteelMate PRO500 is comprised of a variety of advanced welding processes with built-in perfect welding curves , to present excellent welding results with different shielding gases and on different metal materials with a JOBs-list.
At the same time, it makes parameterization and operation much easier.
More Flexible Control
Semi-Automatic PET Bottle Blowing Machine Bottle Making Machine Bottle Moulding Machine
PET Bottle Making Machine is suitable for producing PET plastic containers and bottles in all shapes.
PET Bottle Making Machine is suitable for producing PET plastic containers and bottles in all shapes.
More Productivity
Steelmate series set itself apart by its highly focused and incredibly stable arc combined with an high energy density that stands head and shoulders above any other comparable process. The increased arc pressure that fows into the Steelmate weld pool adds a signifcant speed boost to MIG-MAG welding across the entire power range, making it faster, much easier to control, and allowing smaller opening angles for narrow gap welding helps conserve both valuable time and precious material.
• HSP: The deposition rate can increase as much as 35% for M.S. by comparing with normal MAG process.
• HSA: Excellent for narrow gap welding of thick boards. The minimum angels can be opened as small as 30 degrees. In multi-layer and multi-pass welding, the number of welding layers is greatly reduced, which means productivity greatly improved and the amount of material costs are greatly saved.
Improved Operation Process & Controls
• Arc Length control
With the arc length control, no matter the changing distance between the torch and the workpiece, or the welding voltage, the arc length is kept constant, and the seam quality and appearance remain unchanged.
• Dynamic control
The arc can easily be adjusted depending on the workpiece and positions as well as to the individual preferences of the welder through Dynamic Control. Changing the arc to soft or hard or anywhere in between, increases the reliability for a good root
formation and side fusion even with a non-ideal position of the torch.
formation and side fusion even with a non-ideal position of the torch.
• Initial Arc control & Burn Back control
Initial Arc control is used to improve the success rate of arc ignition and form a smaller molten ball. Burn Back Control enhances the function of eliminating molten ball, making the secondary arc initial easier.
Ultra-Long cable loop compensation function
Intelligent compensation makes welding more stable, especially suitable for oversized workpiece welding occasions.
Separated Wire Feeder &
Remote Control, Robotic Ready
Remote Control, Robotic Ready
Robotic with advanced MIG process package, achieve ultra-high efficient welding with perfect welding performance.Optional package for robot interface by Analog connectors or Digital ports including EtherNetlP, DeviceNet, CAN, CANOPEN, RJ485 etc.
Optimized for steel applications
● HSP - High Speed Pulse
Specifically designed for demanding workshop use,the deposition rate can increase 25~48 % for various materials, whether used in manufacturing thick materials or sheet metal.
The High-Speed Pulse(HSP) process enables you to save time, money, and energy compared to traditional pulse welding. This process is ready to raise pulse welding to a whole new level!
In general, One pulse melt one droplet, but we increase the submission of these droplets by TOPWELL’ s New High-Speed pulse process.The transition will be faster, narrower HAZ zone and deeper penetration!
The High-Speed Pulse(HSP) process enables you to save time, money, and energy compared to traditional pulse welding. This process is ready to raise pulse welding to a whole new level!
In general, One pulse melt one droplet, but we increase the submission of these droplets by TOPWELL’ s New High-Speed pulse process.The transition will be faster, narrower HAZ zone and deeper penetration!
Get better welding seam
Less heat input, less spatters, less rework
Get higher welding strength
Deeper penetration, no undercut defects, higher strength.
HSA - High Speed Spray Arc
The perfect combination of a highly concentrated and extremely stable arc with high density. HSA delivers deeper penetration, narrower heating zone, allows smaller opening angles for multi-layer welding, significantly improves the welding speed up to 30% faster than conventional MIG-MAG welding. It makes welding more efficient and more economical.
ULS - Ultra Low Spatters
The ULS process is a modified short-arc transfer arc, it controls the volatility during the change of state between short and arc to control the amount and size of the spatter generated. Even in CO2 and MAG welding, it can minimize the spatters, which means less rework, fewer rejects, less cleaning required and savings on wearing parts.
HPC - Hybrid Pulse Control
The key is synergetic waveform controlled welding process control variants applied in MIG welding which are Pulse (spray arc) and
short-circuit transfer types in one duty cycle. It delivers exceptional directional stability, deep penetration and free-spatters.
short-circuit transfer types in one duty cycle. It delivers exceptional directional stability, deep penetration and free-spatters.
The secret is the combination of two processes: one is the high energy phase to heat up the material quickly. Topwell's control
technology ensures a perfect transition to the rapidly reduced energy phase. It ensures reliable penetration, precisely sized weld
filling and a near- optimal throat thickness.Vertical-up welding with Topwell's HPC process is significantly much faster and
simpler than classical "X-Mas tree".
technology ensures a perfect transition to the rapidly reduced energy phase. It ensures reliable penetration, precisely sized weld
filling and a near- optimal throat thickness.Vertical-up welding with Topwell's HPC process is significantly much faster and
simpler than classical "X-Mas tree".
HSS - High Speed Spot Technology
HSS is the high speed spot welding, which is perfectly combining the welding process, arc physics, high dynamic power response and powerful motor control technology, short in arc ignition time and arc ending time, a welding spool can be formed swiftly. A spot welding cycle is quickly completed, cycle over and over, by adjusting the time gap with the robot to get the fish scale you wish, weld seam is clear and beautiful.
*Tack welding: by robot
*Widely applied on the thin (≤2mm thickness) pipes or frame/structure welding jobs.
Specifications
Item No | SteelMate PRO500 | |
Mains voltage(V) | 3PH~380V ±15%（50/60Hz） | |
Max.Load Power Capacity | 25.18KVA | |
Output Range | 30A/15.5V~500A/39V | |
Rated Duty cycle at 40℃(105℉): 60% | 500A/39V | |
Rated Duty cycle at 40℃(105℉): 100% | 400A/31.5V | |
Open Circuit Voltage | 70V~80V | |
Power Factor | 0.87 | |
Efficiency | 89% | |
Wire feed unit | 4 rollers | |
Wire feed speed range | 0~25m/min | |
Wire Spool Capacity | 300mm(15kg) | |
Wires φ (mm): Fe | 0.8~1.6mm | |
Wires φ (mm): Alu | 1.0~1.2mm | |
Wires φ (mm): Flux Cored | 1.0~1.6mm | |
Dimension (L x W x H): Machine | 655 x 300 x 620 mm | |
Dimension (L x W x H): Wire feeder | 500 x 210 x 400 mm | |
Net Weight : Machine | 50kg | |
Wire feeder | 12KG | |
Process | ||
HSP (High Speed Pulse) | ● | |
HSA (High-Speed Spray Arc) | ● | |
ULS (Ultra Low Spatter) | ○ | |
HPC (Hybrid Pulse Control) | ○ | |
HSS (High Speed Spot) | ○ | |
Water-cooling Unit: WC-150 | ||
Operating Voltage | 230V 50/60Hz | |
Rated Power | 260W | |
Cooling Power | 1.5KW(1L/MIN) | |
Maximum Pressure | 0.3MPA/60HZ | |
Recommended Cooling Liquid | 20%~40% ethanol/water | |
Tank Volume | 6.5L | |
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