Высокопроизводительные твердосплавные торцевые фрезы

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Цена:542,23 ₽*

Количество:

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Характеристики



High Performance Solid Carbide End Mills




Hao Carbide provides end mills for machining carbon steel, iron steel, low and high alloyed steel and will launch a new type of coating for processing hardened steel. This is a special kind of steel end mill, which provides predictable and long tool life in a range of applications, including rough machining and finishing processing, including the use of hard steel, which usually needs to be removed with a large inventory. This strain has excellent abrasion resistance and crack resistance in the range of low to medium cutting speed, increasing the cutter life in continuous and interrupted cutting.

Raw Material: with 12% Co content and 0.4um grain size

Coating: AlTiSiN, with the hardness and thermal stability are up to 4000HV and 1200℃, respectively

Tolerance of End Mill Diameter:1 < D≤6 -0.010 ~ -0.030;6 < D≤10 -0.015 ~ -0.040;10 < D≤20 -0.020 ~ -0.050








Specification
Type
Flute Diameter
D
Flute Length
H
 Shank Diameter
d
Total Length
L
Flutes
F
3*8*3*50
3
8
3
50
4
3*12*3*75
3
12
3
75
4
3*15*3*100
3
15
3
100
4
1*3*4*50
1
3
4
50
4
1.5*4*4*50
1.5
4
4
50
4
2*5*4*50
2
5
4
50
4
2.5*7*4*50
2.5
7
4
50
4
3*8*4*50
3
8
4
50
4
3.5*10*4*50
3.5
10
4
50
4
4*10*4*50
4
10
4
50
4
4*16*4*75
4
16
4
75
4
4*20*4*100
4
20
4
100
4
5*13*5*50
5
13
5
50
4
5*20*5*75
5
20
5
75
4
5*25*5*100
5
25
5
100
4
1*3*6*50
1
3
6
50
4
1.5*4*6*50
1.5
4
6
50
4
2*5*6*50
2
5
6
50
4
2.5*7*6*50
2.5
7
6
50
4
3*8*6*50
3
8
6
50
4
3.5*10*6*50
3.5
10
6
50
4
4*10*6*50
4
10
6
50
4
4.5*12*6*50
4.5
12
6
50
4
5*13*6*50
5
13
6
50
4
6*15*6*50
6
15
6
50
4
6*25*6*75
6
25
6
75
4
6*30*6*100
6
30
6
100
4
6*40*6*150
6
40
6
150
4
7*18*8*60
7
18
8
60
4
8*20*8*60
8
20
8
60
4
8*28*8*75
8
28
8
75
4
8*35*8*100
8
35
8
100
4
8*50*8*150
8
50
8
150
4
9*23*10*75
9
23
10
75
4
10*25*10*75
10
25
10
75
4
10*40*10*100
10
40
10
100
4
10*50*10*150
10
50
10
150
4
11*28*12*75
11
28
12
75
4
12*30*12*75
12
30
12
75
4
12*45*12*100
12
45
12
100
4
12*60*12*150
12
60
12
150
4
14*45*14*100
14
45
14
100
4
14*60*14*150
14
60
14
150
4
16*45*16*100
16
45
16
100
4
16*60*16*150
16
60
16
150
4
18*45*18*100
18
45
18
100
4
18*70*18*150
18
70
18
150
4
20*45*20*100
20
45
20
100
4
20*70*20*150
20
70
20
150
4
NOTE: Custom specifications and sizes are available upon request.


Applicable 
Materials
Depth of Cut
a。
Width of Cut
a
Linear Speed
v
Feed
f₂
Carbon steel, Alloy steel
≤1.5D
≤0.1D
120m/min
0.006D mm/z
Stainless steel
≤1.5D
≤0.1D
100m/min
0.006D mm/z
Cast Iron
≤1.5D
≤0.1D
120m/min
0.0055D mm/z
NOTE: Please adjust the parametersaccording to the material and hardness of workpieces.


Optimizing Cutting Performance and Tool Life
To achieve superior surface finish and extend tool life, follow these recommendations:

Tool Handling:

Precision and Balance: Use a handle with high precision, rigidity, and good dynamic balance for optimal control.

Deflection Check: Before cutting, measure tool deflection. If it exceeds 0.01mm, calibrate the tool.

Overhang Management:

Minimize Overhang: Keep the overhang of the tool from the chuck as short as possible.

Adjust Cutting Parameters: For longer overhangs, adjust speed, feed rate, and depth of cut as needed.

Vibration and Noise:

Identify and Correct: If abnormal vibration or noise occurs during cutting, adjust spindle speed and depth of cut until the issue resolves.

Coolant Selection:

High Alumina and Titanium: Spray or jet cooling provides optimal performance for these materials.

Stainless Steel, Titanium, and Heat Resistant Alloys: Use insoluble cutting fluids.

Cutting Mode Considerations:

Tailored Approach: The best cutting mode depends on the workpiece, machine, and software.

Consult Experts: For specific situations, consult us for a detailed analysis.






Hao Carbide Co., Ltd., established in 2009, is situated in Zhuzhou, Hunan Province, renowned as the "Tungsten Carbide Town." We specialize in a comprehensive range of tungsten carbide products. Leveraging high-quality raw materials, advanced production technology, and a dedicated team, we provide the most qualified products and best service among China.










Q1: What's your company's production facilities and capacity?
A1: Our company currently has 63 self-presses (50 sets of 3T, 10 sets of 6T, 2 sets of 25T and 1 set of 50T), 9 sets of hydraulic presses 12 sets of vacuum sintering furnaces and 3 sets of over-pressure sintering furnaces, and the capacity can reach 40 tons a month.
Q2: What processing equipment do you have?
A2: 4 sets of Surface Grinder, 20 sets of Tool Grinder, 2 sets of Polishing Machine, 3 sets of Centerless Grinder, 1 set of Round Table Grinder, 2 sets of Wire Cutting.
Q3: What's the payment terms?
A3: 100% in advance or 30% in advance, balance before shipping.
Q4: What testing equipment do you have?
A4:Cobalt magnetic analyzer, WC particle size analyzer, CT detector, Metallographic image analyzer, Hardness machine, tensile strength testing machine, Density meter, Ultrasonic flaw detector ,3D coordinate instrument, Image measuring instrument, Chemical analyzer set etc.
Q5: What are the qualifications of your company?
A5: GB/T24001-2016/ISO14001:2015; GB/T 19001-2016 idt ISO 9001:2015


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