Фильтрующий пресс для обезвоживания бумажной целлюлозы

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Product Description

 

 Belt type filter press

  Belt type filter press also called belt sludge dehydrator, due to its can continuous operation, simple operation management, accessory equipment, thus make less investment, labor, energy consumption and maintenance costs are lower, at home and abroad in the sludge dewatering, widely used in domestic development especially rapidly in China at present, new cities sewage treatment plant, enterprise of sewage treatment dewatering equipment are adopted almost belt type sludge dehydrator. This machine is my company absorbing foreign advanced technology products, on the basis of research by the experts in dehydration technology long-term use of the technology of equipment and debugging personnel jointly developed advanced to continuous production type of sludge dewatering equipment. This machine bo several long, overcome the same type equipment shortage, make the dehydration index and operating equipment performance at their best.
This machine is suitable for urban sewage treatment plants, pharmaceutical, electroplating, the papermaking, the leather, printing and dyeing, metallurgy, chemical industry, slaughtering, food, wine manufacturing and environmental engineering in the wastewater treatment process of sludge dewatering in industrial production, also can be used in the case of solid-liquid separation, mainly for the steel factory iron dust recycling dehydration, distillery vinasse solid-liquid separation, ShiCaiChang limestone recycling processes is environmental management and resource recovery of ideal equipments.

Product features
1Automatic operation, maintenance and management is easierlabor power can be most saved;

2Mechanical performance is excellent,floor space is much saved

3Use all sorts of sludge dewatering, high efficiency, large capacity per unit area

4Multiple regional dehydration, high dehydration ability, the sludge cake moisture content is low

5Less energy consumption, and low operating cost, no vibration noise

6Equipment  can  continuously  operate and automatic backwash and it is convenient in operation

7Filters snaking automatic correction, make the equipment running more safe
Reliable operation performanceAdopt mechanical stepless speed regulation device drivers, filters tension bridle device, filters to adjust deviation deviceSo the machine is running smoothly, without noise, it is safe and reliable
Excellent anti-corrosion propertiesStandard products, good anticorrosion property, high mechanical strength and long service life. According to the requirements of the customers cancomponents  which contact water adopt stainless steel processing, rack with standard sections, hot spraying zinc anticorrosive processing. According to the needs of users can also materials for the machine configuration.
Mature application technologyDifferent sludge should choose different filters, different flocculants, different auxiliary equipment can reach best dehydration effectThis equipment in many users running examples of environmental protection engineering indicate thatbased on model, filters, flocculation method optimized combination and auxiliary equipment configuration, but all sorts of sludge dewatering effects to achieve the best.

Belt filter press structure

   It is mainly composed of base framepress rollfiltering beltfiltering belt  tensioning device filtering belt adjusting devicefiltering belt washing devicefiltering belt rotation devicefiltering liquid guide flow devicedischarging unitpneumatic system、electric control device etc. each main components structure and working state briefly introduce as following:

base frameused to supporting fix press roll and other components;

 Press rollIt is composed of by press roll which arrayed from big to small.

Sludge is clamping from upper and lower filtering belt, after passing by press roll system in turn, under the effect of tension, formed from small to large pressure gradient, to make sludge squeezing force continuous upgrade in dewatering process, moisture was remove gradually.

Feeding device

 Which was composed of troughwater distribution opening, used to buffer material liquid flow speed in feeding pipe, fully distribution material to filtering belt.

Filtering belt

 It is the main components of belt filter press, composed of upper and lower filtering belt. Sludge solidliquid phase separating process as filtering medium, in the action of tension force bypass press roll and get the required pressing force in removing moisture.

Filtering belt is woven by polyester monofilament, the mesh pore diameter is bigger than material particles diameter, the reason form filtering cake in such filtering belt, it is mainly realized by pretreatment flocculation process. In additional, filtering cake itself has certain requirements, such as filtering belt tensile strengththickness acid and alkaline  resistancewrinkle resistance mesh aperture anti-aging ability Wear resistance renewable dehydration property deformation resistance and service life etc.

Filtering belt adjusting device

It is composed of cylinder adjusting roller and signal feedback system and pneumatic controlelectric control system etc execution unit, used to adjust filtering belt running deviation due to filtering belt tension force uneven roller drum installation error

feeding uneven etc many reasons, meanwhile, set partial automatic shutdown protection device in filtering belt two sides, to lest filtering belt running deviation too much, guarantee system consistency and stability.

Filtering belt washing device

  It is composed of Sprayer cleaning liquid water box and washing cover etc. when filtering belt walk, by continuous cleaning device, the sprayer eject pressure water impact, the material residual in filtering belt in the action of pressure water break away with filtering belt, to make filtering belt regeneration, prepare for the next dewatering process.

Filtering belt tension device

 It is composed of tension cylinderroller and synchronizing mechanism, its function is tensioning filtering belt. And the squeezing force to squeeze dewatering provide the necessary conditions of tension, the tension of the size of the adjustment can be implemented by adjusting the air pressure of air pressure system

Filtering liquid guide device

 It is composed of upper collect liquid tray lower collect liquid trayguide flow pipe etc, used to collect filtering belt washing liquid and press processing filtering liquid, to make it guide flow into tank and discharge outside.

unloading device

It is composed of scraper plate tool restdischarge roller etc, used to stripping

filtering cake after dehydration and filtering belt, and can adjust the speed of speed reducer, to meet the requirements of the process on different tape speed

Rotating device 

It is composed of motor 、reducer 、gear rotating mechanism etc, it is the power source of filtering belt walking, and can adjust the speed of speed reducer, to meet the requirements of the process on different tape speed.

 pneumatic control 

By a power source (gasholder motor pump, etc.), executive components (cylinders) and pneumatic control components, control air pressure, flow and direction, to ensure that the pneumatic actuators have a certain thrust and speed, complete filter belt tension adjustment operation.

Electric control system

The Systems is consist of a number of electrical components and control cabinet, accept  signal feedback and automatic action command law authorities is the whole dehydration system control center.

 

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Technical parameter:

Item

YMYL1000

YMYL1500

YMYL2000

Belt width

1000mm

1500mm

2000mm

Main driven motor power

1.1kw

1.5kw

2.2kw

System total power

13.47kw

16.72kw

18.92kw

cleaning water pressure

<0.5Mpa

<0.5Mpa

<0.5Mpa

Cleaning water volume

8~10m3/h

12~15m3/h

15~18m3/h

Main frame operation weight

3100kg

4300kg

5500kg

Main frame outer size(L*W*H)

5.0x2.0x2.0m

5.26x2.45x2.38m

5.26x2.98x2.38m

Feeding moisture content

 

95~97

Filter cake moisture content

 

65~78

Treatment capacity (m3/h)

3~10

6~10

10~15

 technical data

Model

 filtering belt width

 inlet material concentration

   Mud cake  

Treatment

power

YMYL1500

1500mm

2-4%

15-20%

6-10M³/h

1.5kw

 

 

 

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