Аккумуляторная точечная сварка DC емкостный точечный сварочный аппарат для 18650/22650/32650 цилиндрических аккумуляторов

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Цена:5 000,00-5 280,00 $*

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Battery Spot Welding DC Capacitive Discharge Spot Welder


Battery Spot Welding DC Capacitive Discharge Spot Welder


Battery Spot Welding DC Capacitive Discharge Spot Welder can weld Nickel tab of batterp pack, its maximum welding thickness:0.5mm, the width of arch can comply with your overall szie of battery pack



Product Description

Battery Spot Welding DC Capacitive Discharge Spot Welder


























































































































capacitive discharge dual pulse battery welding machine



Application of battery welding machine/spot welder



Communications equipment: battery combination, cell phone batteries, cell phone hardware


Electronic Components: CRT devices, sensors, resistors, fuses, semiconductor components


Appliance: metal piece to fix, heating piece


Automobile making: flashing lights, relays, filaments


Digital Products: laptop computers, digital cameras, MP3 batteries, computer memory heads and so on.


electromechanical devices: contactors, circuit breakers, motors


Metal Products: medical equipment, lamps, badge, headdress, jewelry and other aerospace, Precision metal parts, instrument, metal connectors, sensors, etc



Character  of battery welding machine/spot welder



(single) double AC pulse energy storage welding, which is reliable for welding result


CPU control, high definition LED display 240*64, the operation is visual and be more precision


128 user-defined welding procedures, all of them can be locked by manager


State locking technology, which can avoid false triggering


The unit can integrated into automatic production line


Can set pedal switch to detect the welding parts before power generating


Can set prepressing time before power discharge


Radio (RFI) and electromagnetic interference (EMI) protection


 Power box and welding section are separated, which is safer


Pneumatic and pedal control in one machine, which is more flexible


Discharge time can be set between pulse 1 and pules 2


long, medium and short-pulse adjustable to fit fine welding 



Mainly parameter of pulse battery spot welder



Rated power: 3.0 up 500watts/second (joule), the display screen can show the whole (maximum) energy percentage (%), the tolerance is 0.5%, the display screen is 0.1% up 0.5% in required energy


Stability of power box: changes in the nominal voltage supply of +/- 13%, the power box can keep the voltage of capacity band at set value of +/-0.25%


Display screen: the display screen adopts 240*64 high definition LCD, is visible for debugging


Capacitor control circuit: when the voltage of error amplifier is over the required value to cut off charging circuit, one resistor connects at two sides of capacitor bank, by which let the voltage of capacitor bank work at required level, the dead zone of capacitor control circuit is about 0.6% of maximum voltage


Line fault step-down: the is for safety purpose, when the power supply cut off suddenly, one resistor of voltage step-down automatic connects to release the power of capacitor bank


Ignition circuit: Ignition requires an external account is closed or low-touch control logic circuit, inside filtering device can prevent electrical interference (RFI) triggered over ignition


Power supply: 220v, AC, 50/60HZ, 2635watts rechargeable, 35wattes as spare, When 230V, 2A Cutout


Welding ignition lock: error amplifier output, when charging and discharging to prevent ignition circuit, which is helpful to prevent to ignition before capacitor charging and discharging, the welding ignition lock circuit can prevent defected welding effect


Programmable Prepressing time: combine with ignition welding head in the manual and automatic working mode without welding pressure, guarantee electrode is positioned well with welding parts before welding energy outputting, the prepressing time can be programmable (range:0.1 up 9.9 seconds) remote program selection: four monopole input: remote selection1-128 procedure; remote to prevent capacitor bank charging, when do remote program, the operation panel can be instead


Valve drive output: can control electromagnetic valve of pneumatic welding head, 24VAC, 15A output


Output pulse characteristic: at the side of power output, multiple a non-inductive load of 0.01 ohms, at both ends of it to measure pulse characteristics, to measure the rising time between zero amplitude and maximum point, to measure the pulse width at 10% amplitude point



Pulse transformer



Capacitor bank



Rising time



Pulse width



Pulse amplitude



Multiple(short)



6000mfd



1.7ms



6.8ms



9.5v



series(long)



6000mfd



9.2ms



2.7ms



7.3v



Welding speed: how many piece can be welded per minutes average when the machine work at rated status,



Maximum energy


percentage



Repeated welding


Nos/minutes



Interrupted


welding Nos/minutes



2% under



166



240



25%



109



118



50%



71



82



100%



40



42



Specifications of battery welding



Model



KLM-250/KLM-500-KLM-750



Rated power



3.0-250/500/750w/ms



Drive Form



Pedal



Welding Current



0-99 Adjust



Electrode Diameter



optional



Input Power



AC220± 10%/50Hz



Welding Power



DC



Electrode Travel Length



15mm



Max Welding Thickness



0.2mm to 0.8mm



Overall dimension



310mm*280*430mm



Net weight



97kg



Battery Spot Welding DC Capacitive Discharge Spot Welder is precision spot welder for battery pack, if you cannot find your concerned data, please contact us for confirmation






ABOUT PRODUCT


Customized design; Safe and convenient operation and maintenance


ABOUT FACTORY


Comprehensive management process, leading technology and service team


EXPERIENCE


Internationalization of business process; Rich experience of Non-standard design


AFTERSERVICE


Uniform standard with special difference for each, Professional and Experienced service


MARKET


Yearly 30% Market share increased, One-to-one service


Please contact KEEPLEADERTM for more info and tech assistance


KEEPLEADERT has designed and modified Battery Spot Welding DC Capacitive Discharge Spot Welder to accommodate our customers' special and unique requirements


pls advise under info


01: your welding thickness in max


02: size and shape of your battery pack


03: sample picture for ref


 




Battery Spot Welding DC Capacitive Discharge Spot Welder


 





Buying Guides


 


Capacitive discharge spot welders at low price for high quality


Overview of DC capacitive discharge spot welder


The latest spot welder introduced a high-frequency resistance spot welding for high-end needs of clients this spot welder is microcomputer control and AC-DC resistance sticks, single phase or dual pulse, capacitive discharge or transform discharged spot welding; the spot welders have wide scope in application at KEEPLEADERTM, under examples for reference


01: All kind of steel lithium battery assembly


02: Aluminum lithium battery assembly, aluminum lithium-ion battery composite film of Nickel and aluminum welding


03: Nickel plate and Nickel plate connection, Nickel plate and the battery connection


04: Lithium-ion batteries and Nickel plate copper connection


05: All kinds of button batteries and Nickel plate welding


06: welding thin button cells will not have depression, yellow, black phenomenon


07: Ni-MH battery assembly


08: All the old batteries repeat the spot


09: Various hardware components of the welding


10: Foam Nickel, then precision hardware side access


Single and dual pulse versions


This spot welder has fine spot welder power sources allow you the versatility to take on welding from the large all the way into the micro-scale! KEEPLEADERTM spot welder gives good repeatability by displaying the exact energy readout of each weld, purchase a hand weld tool or weld heads to meet your welding requirements


The features of Capacitive discharge spot welders at KEEPLEADERTM


01: inexpensive, capacitive discharge, power source single or dual pulse versions available


02: Adjustable weld energy/power, dual pulse systems have adjustment for energy for both pulses, in addition, the dual-pulse feature can be turned off.


03: weld energy indication


04: optional pen, battery tab and manual or pneumatic plug-in weld heads


05: standard foot switch


06: microcomputer control, visible and stable output, dual-pulse welding that can do pre-welding, pre-solder oxide removal, remove debris, reducing the spark, continued welding to ensure a solid solder joint appearance, no black, spot size of the uniform burr, does not affect the appearance of the welding appearance


07: with the traditional exchange pulse, capacitive discharge spot welder, welding time is very short on the intrinsic properties of the batteries had no effect, does not affect the battery internal resistance, change does not affect the voltage and capacity, but not to cell performance impact


After completion of the weld surface of the battery is more clean, burr is small, not yellow, and not black


08: the microcomputer control precision: long-term, high-speed scanning micro welding in the input voltage, the power of a wave, the calculation of compensation data immediately change the welding energy, so that the welding does not occur due to voltage fluctuation in the fire bombing of weld or phenomenon, to ensure that each welding effect consistent, and welding sparks small, minimal impact on the battery, almost none


09: the operation set simplification: new panel design, the use of aluminum and metal buttons, durable, micro-computer of the parameters, the use of LCD liquid crystal display, keyboard adjustment, accurate intuitive ,convenient and more humane


10: Adjustable and easy to use, the new electrode design, solder pin spacing, pressure independently adjustable, for the original welding, alignment accuracy, high yielding,


11: sale low maintenance, easy maintenance, as the machine most of the use of imported components, to ensure low failure rate, and the spot welder structure design, maintenance, replacement of only one integrated circuit board, the general mechanics can be replaced


12: with automatic alarm and cut off the system, if the spot welder is damaged, will automatically display failure, and cut off the welding circuit to prevent the failure to expand, and to remind the repair


13: automatic counting, one output can be automatically counted 0-9999 facilitate the calculation of daily production


14: import solder pins: unlike ordinary welding ring used in further processing of the material to be shaped, which KEEPLEADERTM uses imported high-quality special welding products welding pins. And other three sets of import and distribution of each welding machine needle


A note about dual-pulse, capacitive discharge technology


Dual pulse spot welding is used for high quality, precision welding, there are two pulse for every actuation of the welder, the first pulse is a small fraction of the total pulse energy, it has the ability to clean the area to be welded by giving it a quick heat pulse, evaporating surface water vapor, oil, oxides and other contaminants, it also establishes a good, high conductivity area for the second, or welding pulse, the seconds pulse fuses the two pieces together, the area of the weld is very small, the piece remains cool, and the electrical conductivity and strength are high because two piece are alloyed over the spot surface, the spot welder at KEEPLEADERTM is passed SGS audited


Dual pulse, capacitive discharge spot welder is particularly good for welding batteries, wires, jewelry, steel, stainless steel, chromium and other passivity surface, so far, most of spot welder at KEEPLEADERTM is applied in field of battery spot welding  


Capacitive welding has the advantage of quick an stable energy release, and manageable energy input, this means that welds occur fast enough that spots are small and have very small heat effected zones, KEEPLEAERTM adopts made-in-Japan capacitors that has better performance and life-span  


The welder can be operated on standard household voltage and powers


Battery pack/cell manufacturer/builder require spot welders for tab welding and battery pack assembly, this small battery terminal welder is ideal for battery packs and tabs and contacting sheets


Dual pulse industrial spot welders of KEEPLEADERTM


01: Dual pulse operation removes surface inconsistencies


02: Dual pulse operation removes surface inconsistencies and contaminants


03: Adjustable pulse width, much more finesse that transformer based welders


04: Available 125, 250, 500 and 875 Joule (125, 250, 500 and 875w a second)


05: Adjustable from 1% to 100% energy discharge


06: Up to 600 welds/min


07: Simple, user-friendly interface, potable size


08: Perfect for battery pack assembly


09: Hi Visibility display shows weld parameters


This dual pulse, capacitive discharge spot welders are easy to use as well as powerful, CD (capacitive discharge) spot welder is a version of resistance fusion welding that offers high peak currents with extremely fast pulse rise times and short durations (on the order of 10’s of microseconds), the short pulse lengths and high current allows the welding of high conductive materials, including copper, and brass, welding current and pulse widths may be adjustable to weld more resistive materials such as steel, and Nickel, capacitive discharge welding produces repeatable welds, independent of local line voltage variations and is capable of extremely fine energy adjustment, the dual pulse weld setting helps eliminate surface inconsistencies, contamination and allows adjustment of the initial contact of the welding electrodes to produce repeatable effects


KEEPLEADERTMcan make modification on our current design to satisfy special requirements in diversity, welcome to filed inspection 


 




 



After-Sales Service


 


After purchasing at KEEPLEADERTM is first step of our after-service, all of machines at KEEPLEADERTM has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice


01: KEEPLEADERTM always posts the new technical file in our homepage that can help our client in new technical information of machines’ design, character, application, operation, maintenance, and related, KEEPLEADERTM also welcome our clients feed back the machines’ working condition that can get one to one service


02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADERTM, we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair, KEEPLEADERTM will provide a new parts to replace the defect


03: For any replacement and maintenance, KEEPLEADERTM has user manual and training video


04: KEEPLEADERTM can go to oversea for on-site training 


05: Battery Spot Welding DC Capacitive Discharge Spot Welder has "user manual" and "tutorial video"




 



Product Uses


Battery Spot Welding DC Capacitive Discharge Spot Welder 


Battery Spot Welding DC Capacitive Discharge Spot Welder is capable for any size of battery pack, its connecting sheet has thickness within 0.5mm





Packaging & Shipping


 Battery Spot Welding DC Capacitive Discharge Spot Welder


Battery Spot Welding DC Capacitive Discharge Spot Welder is packed in plywood case for safe express transportation





Technology


 Battery Spot Welding DC Capacitive Discharge Spot WelderBattery Spot Welding DC Capacitive Discharge Spot Welder




 


 Battery Spot Welding DC Capacitive Discharge Spot Welder is capacitors discharged, computerized spot welder for precision production in battery power builing



Contact Us


 Battery Spot Welding DC Capacitive Discharge Spot Welder


Our company aim to provide world wide brand of Battery Spot Welding DC Capacitive Discharge Spot Welder, it is our eternal pursuit for exchange our sincerity, hard work and sweat for customer satisfaction, welcome your inquires, we, keepleader firmly grasps the opportunity of rapid economic development, adhere to the business philosophy of “forging ahead, surpassing” respecting talents, focusing on products and pursuing higher goals based on unremitting efforts


Attn: Ms Helen / E-mail: sales (at) keepleader.com / Web: www.keepleader.com / www.hfwelds.com


 




 


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