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HOTJIN
HOTJIN

production line explanation

Flooring double end tenoner production line Hotjin FPR, the whole line adopts automatic operation, the main machine is track-through type with highly intensive U-shaped guide rail, which ensures the operational linearity and the synchronicity of double rails.This automatic production line is mainly applicable to the continuous production of LVT floor, laminate floor and engineered floor, advanced design, simple structure, easy operation, intensive automation and reliable performance.

Technical parameters

A.Floor size: Length:600-1800 mm
                             Width:125-400(600)mm
                             Thickness:4.5-15mm
B.Speed of production line:40-60 (80) m/min
C.Direction of production line:left
D.electric control:Working voltage: 380V,50Hz
       Control voltage: 220V,50Hz&24V (DC)
       Total power: 138.5KW
E.Air Pressure: 0.6-0.8Mpa
      Air capacity: 3 m³/h
F.Equipment's color:
       Main body: RAL7035 greyish white
       Lines of body: RAL5012 light blue
       Warning color: RAL1016 LY.yellow
G.Capacity count:

Floor spec.
1200X160mm
600X300mm
Finished product area
0.192㎡/piece
0.18㎡/piece
Day/year
300
300
Shift/day
2
2
Time/shift
7.5h
7.5h
production speed
30pcs/min
40pcs/min
efficiency coefficient
70%
70%
Capacity/day
5670000pcs/year
7560000pcs/year
about 1,000,000㎡/year
About1,300,000㎡/year
Finished floor size area 
Length
600-1800mm
Width
125-300mm(length floor)
400-600mm (square floor)
Thickness
4.5-15mm

Feeding rolling table---front (Model:GTK4.1)

Function: Positioning and separating, sepatate many pieces board and then feed into next workstage one piece by one piece.
1.Length:2400mm
2.Width:100-400mm
3.Speed:adjustable,40-80m/min
4.Motor power:1.1KW

Longitudinal double end tenoner(Model: DTL6/06/10D+2G)

Function: It used in the forming processing of the long side of plate, is five stations 10 shafts, has a space station for scraper system. 

Basic configuration:

1.Double chain,straightness precision is 0.02mm;
2.The chain is bearing rolling,error of pitch is 0.005mm;
3.Upper press with manual adjustable to meet corresponding floor thickness, it use widen V speed chage belt to ensure synchronize;
4.Adjustable fixed running rule of left side;
5.Adjustable elasticity side pinch roller of right side;
6.Passive elasticity upper press roller of feeding port;
7.Have blower system in chain, make sure chain inside positive pressure, reduce dust into;
8.Tool tip use slider to control height difference, the wear resistance of slider is well, the hardness of surface more than 650 ensure chain pad the same height, the precision of height is 0.02mm;
9.The tool tip upper press use high wearing spray painting alloy material, use air pressure to bring steady pressure, the air pressure can adjust;
10.Have 5 motors in each side, angle according to request +22.5°to 90°or -30°to -90°adjust. Have a space station, each station has a Dia. 120mm dust hood; it has 2 sets scraper system, and all have filter box, after scrape stripe will not be suck into dust pipe
11. The cutter shaft use T lead screw adjust, show distance on the numerical indicator, have dialgage delicate adjusting, the precision can achieve to 0.01mm;
12. The equipment have noise enclosure, inside has noise cotton;

Parameter of the main machine:

1.Working width:125-400(600)mm
2.Working thickness: 4.5-15 mm
3.Height of working table:1100 mm
4.Rotate speed of cutter shaft:6000-7000 rpm
5.Feeding speed:40-60 (80)m/min
6.Motor power of cutter shaft: (Inverter control)
The 1st station power (each left and right):8 kw,Precutter,+45°,up milling
The 2nd station power (each left and right):8 kw,precutter,-45°,up milling
The 3rd station power (each left and right):5.5kw,profile-cutter,+90°,up milling
The 4th station power (each left and right):space (can install scraper system)
The 5th station power (each left and right):8 kw,finish-cutter,+90°,up milling
The 6th station power (each left and right):5.5 kw,click-cutter,+(-)45°(22.5°),up milling
7.Feeding motor power: 5.5 kw(Inverter control)
Blower motor power:2.2kw X2
Width adjusting motor: 1.1kw
8.Cutter diameter: Φ220-250XΦ40
About cutter we suggest use hydraulic system , the other motor need to notes specially.
9.Dust hood diameter
Station 1st 2nd 3rd 4th 5th 6th:Φ120mmX12
Machine cover diameter:120mmX2
10.Weight:7500 Kg

Feeding rolling table---center (Model:GTK4.2)

Function:convey.
1.Length:2400mm
2.Width:100-400mm
3.Speed:adjustable,40-80m/min
4.Motor power:1.1KW
5.Weight:200KG

Transverse double end tenoner(Model: DT6/18/10D+2G)

Function:It used in the forming processing of board's two short sides, it has five stations, 10 shafts.In the middle of machine has a knockdown support table.

Basic configuration:

1.Double chain,straightness precision is 0.02mm;
2.Two chain are bearing rolling,error of pitch is 0.005mm,the whole line accumulative error less than 0.1mm;
3.Upper press with manual adjustable to meet corresponding floor thickness, it use D and V belt passive compress;
4.In the front of have feed bin, photoelectric control, feed bin max. stacking height 150mm, one side can adjust fixed running rule, one side can adjust elasticity blind after feed bin, to ensure the board left and right position.
5.Between two feeding chain have a support table, can ensure board leveling when cutting, the support table is knockdown, make sure different working size.
6.Have blower system in chain, make sure chain inside positive pressure, reduce dust into;
7.pusher of feeding chain standard pitch is 400 (600) mm, the pusher more than chain pad size decide to customer's working thickness.
8.The tool tip under slider uses carbide material, wear resistance;
10.The tool tip upper press carbide materia use air pressure to bring steady pressure, the air pressure can adjust;
11.Have 5 motors in each side, the angle can accord to request adjust from -90° to +90°; it has 2 sets scraper system, and all have filter box, after scrape stripe will not be suck into dust pipe
12. Each station has a Dia. 120mm dust hood;
13. The cutter shaft use T lead screw adjust, show distance on the numerical indicator, have dialgage delicate adjusting, the precision can achieve to 0.01mm. the angle of cutter shaft can rotate 3600 ;
14.The equipment have noise enclosure, inside has noise cotton;

Parameter of the main machine:

1.Working width:600-1800 mm
2.Working thickness: 4.5-15 mm
3.Height of working table: 950 mm
4.Rotate speed of cutter shaft: 6000-7000 rpm
5.Feeding speed:15-30 m/min(Max.60pcs floor per min)
6.Motor power of cutter shaft:(Inverter control)
The 1st station power (each left and right):5.5 kw front precutter,up milling
The 2nd station power (each left and right):5.5kw back precutter, up milling
The 3rd station power (each left and right):3kw profile-cutter,+90°,up milling
The 4th station power (each left and right):space (can install scraper system)
The 5th station power (each left and right):5.5kw finish-cutter,+90°,up milling
The 6th station power (each left and right): 3kw click-cutter,0-45°,up milling
7.Feeding motor power: 3.7 kw(Inverter control)
Blower motor power:2.2kw X2
Width adjusting motor: 1.1kw
8.Cutter diameter: Φ220XΦ40
About cutter we suggest use hydraulic system , the other motor need to notes specially.
9.Dust hood diameter
Station 1st 2nd 3rd 4th 5th 6th :Φ120mmX10
Machine cover diameter:120mmX2
10.Weight:7500 Kg

Pre-sale

●Provide the information in time at customer requirement and make reasonable proposals and budgeting

●Give technical support for the customer's renovation of old facilities for free

●Provide service and support to the customer's other equipments

In-sale

●On-site planning for the customers by professional engineer

●Valuable advice and recommendations on the purchasing of other auxiliary accessories

●Free training for operators

After-sale

●For all sold prodcts ,provide one-year free door to door service,lifetime keep-up and maintenance service

●All-around keep-up,transportation and transformation of equipment

●Provide production and technical advisory service


Name:SUZHOU HOTJIN PRECISION MACHINERY CO.,LTD
Add:58 Pusha rd.,Puzhuang Industrial Park ,Wuzhong District,Suzhou city, Jiangsu province, China.
Tel:+86-512-66520585
Fax:+86-512-66520585
Post code:215105
Website://www.hotjin.com.cn

https://szhotjin.en.alibaba.com/?spm=a2700.details.cordpanyb.1.4ba86669hEU3LD

HOTJIN

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