Завод по производству отходов домашней птицы

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Характеристики


3Ton/Batch Rendering plant

High temperature process:

1.        Temperature: 120-140,pressure:0.4-0.5Mpa

2.        Sterilization Index≥99.9999%

3.        No waste water, exhaust emission

4.        Power need: 3Phase. Total need: 560Kw/batch, Steam≤2T/h, pressure: ≥0.60MPa

Technical standard:

1.      High temperature high pressure process

2.      Capacity:3t/batch/5hours

3.      With air filter and waste water treatment system.

4.      Meet the standard of GB3095-1996

5.      Big animals need to break, small can process directly.

6.      Final products can be re-sue as bone/meat meal, fatty oil, feather meal ect.

7.      Sterilization Index: 6grade(99.999%)

8.      Equipment life:6years

9.      Equipment: Full automatic

10.  Control system can be updated.

 

Animal  harmless disposal equipment design basis and principles:

(1) "People's Republic of China Solid Waste Pollution Prevention Law" (2004)

(2) "People's Republic of China Water Pollution Prevention Law" 1984

(3) "People's Republic of China on Animal Epidemic Prevention"

(4) "animal diseases and animal diseases biological products safe handling procedures" [GB16548-2006]

(5) "ambient air quality standards" GB3095-199

(6) "stench pollutant discharge standard" GB14554-93

(7) State Council "pig slaughtering regulations" 525 (2008)

(8) "hazardous waste incinerator technical requirements" GB19218-2003

(9) "pressure vessel manufacturing Standard" GB150-98

Process:

Waste products---rendering workshop--- Surface sterilization---pre-crushing---processing--- press and de-fatting---

Final products (A)Fat---fat packing

Final products (B)Meal—meal grinder-meal packing

 

The machines included in the line:

NO.

ITEMS

MATERIAL

REMARKS

1.

Lift machine

Carbon steel

Lift the raw material to Crusher

2.

Crusher

Carbon steel

Shred the raw material into small pieces

3.

Screw conveyor

Carbon steel

Transport shredded raw material into cooker

4.

Cooker

Carbon steel

Diameter:1600mm;Length: 5000mm. Steel base,

operation platform, PLC, steam pipes included.

5.

Screw conveyor

Carbon steel

Transport bone and meat meal into silo

6.

Silo

Carbon steel

Temporary storage for bone and meat meal

7.

Screw conveyor

Carbon steel

Transport bone and meat meal into oil press machine

8.

Oil press

Carbon steel

Separate the grease from bone meal

9.

Oil storage tank

Carbon steel

 Oil filtration and storage

10.

Cooling machine

Carbon steel

Cool down and transport bone and meat meal into milling

11.

Mill

Carbon steel

Milling

12.

Screw conveyor

Carbon steel

Transport the powder into pellet machine.

13.

Grinder

Carbon steel

Processing the meal into powder

14

Cooling machine

Carbon steel

Cool down the powder

15.

Packaging machine

Carbon steel

Scale and packing

Total

 

 

 

1

Dust collector

SUS

 

2

Condenser

Carbon steel

 

3

Vacuum pump station

Carbon steel

 

5

Cooling tower

FIBERGLASS

 

6.

Wshing tower

Carbon steel

Gas Treatment.

7.

UV photolysis

 

Generate UV and ozone to eliminate VOCs.

8.

Gas exhaust system

 

Gas exhaust system of workshop

 

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