Китай полностью автоматический большой Промышленный Газовый Электрический карамельный покрытие попкорн для производства попкорна машина поп-кукурузы прайс-лист
2 082 938,76 ₽
Пастеризованное молоко/Йогурт с автоматическим управлением мощностью 300 кВт низкоэнергетическая высокоскоростная машина для производства закусок на заводе по производству пищевых напитков
- Категория: >>>
- Поставщик: Shanghai Beyond Machinery Co. Ltd.
Сохранить в закладки 60663255307:
Описание и отзывы
Характеристики
Automatic Control 300kw Pasteurized Milk/Yoghurt UHT Machine Low Energy High Speed for Snack Production in Food Beverage Factory
UHT (Ultra-High Temperature) milk processing equipment is a crucial part of modern dairy production lines. It's designed to sterilize milk and extend its shelf life without the need for refrigeration until opened, typically up to several months.
The UHT process involves heating milk to a very high temperature for a short period, usually around 135 to 150 degrees Celsius for 1 to 4 seconds, followed by rapid cooling. This method effectively kills all bacteria, including spores, ensuring milk safety and preserving its nutritional value.
Key components and steps in a typical UHT milk processing system include:
Pre-Treatment: Before UHT treatment, milk goes through pre-heating, standardization (to adjust fat content), and filtration to remove impurities.
UHT Sterilizer: The heart of the system, which can be of two main types:• Direct UHT: Milk passes directly through a heated section, often a tubular heat exchanger.• Indirect UHT: Utilizes steam injection or infusion (HTST - High Temperature Short Time) to heat the milk.
Cooling System: After treatment, milk is rapidly cooled to around 4-6 degrees Celsius to prevent any bacterial regrowth.
Aseptic Filling: The cooled milk is then filled into sterile containers, such as Tetra Pak cartons, under aseptic conditions to maintain sterility.
CIP (Clean-in-Place): An automated cleaning system that uses detergents and hot water to clean and sanitize the equipment without disassembly.Some common equipment used in UHT milk processing includes:
Heat Exchangers: For efficient and controlled heating and cooling of milk.• Sterilization Units: For ensuring the equipment itself is free from microorganisms before processing.
Homogenizers: To break down fat globules for a consistent texture and prevent cream separation.
Aseptic Tanks: For storing the treated milk before packaging.
Packaging Machines: Specifically designed for aseptic filling to maintain product sterility.
We offer complete turnkey solutions tailored to different production capacities and specific requirements of dairy plants.
The UHT process involves heating milk to a very high temperature for a short period, usually around 135 to 150 degrees Celsius for 1 to 4 seconds, followed by rapid cooling. This method effectively kills all bacteria, including spores, ensuring milk safety and preserving its nutritional value.
Key components and steps in a typical UHT milk processing system include:
Pre-Treatment: Before UHT treatment, milk goes through pre-heating, standardization (to adjust fat content), and filtration to remove impurities.
UHT Sterilizer: The heart of the system, which can be of two main types:• Direct UHT: Milk passes directly through a heated section, often a tubular heat exchanger.• Indirect UHT: Utilizes steam injection or infusion (HTST - High Temperature Short Time) to heat the milk.
Cooling System: After treatment, milk is rapidly cooled to around 4-6 degrees Celsius to prevent any bacterial regrowth.
Aseptic Filling: The cooled milk is then filled into sterile containers, such as Tetra Pak cartons, under aseptic conditions to maintain sterility.
CIP (Clean-in-Place): An automated cleaning system that uses detergents and hot water to clean and sanitize the equipment without disassembly.Some common equipment used in UHT milk processing includes:
Heat Exchangers: For efficient and controlled heating and cooling of milk.• Sterilization Units: For ensuring the equipment itself is free from microorganisms before processing.
Homogenizers: To break down fat globules for a consistent texture and prevent cream separation.
Aseptic Tanks: For storing the treated milk before packaging.
Packaging Machines: Specifically designed for aseptic filling to maintain product sterility.
We offer complete turnkey solutions tailored to different production capacities and specific requirements of dairy plants.
UHT milk processing line includes UHT sterilizer, high pressure homogenizer, milk refrigeration tank, finished product tank, etc. The milk can be sterile after being processed by UHT equipment, and the shelf life of secondary filling and sterilization can reach 6 months. Solved the problem that milk cannot be stored for a long time. UHT tubular sterilizers and high pressure homogenizers can guarantee a long shelf life and taste quality of milk. And can be seamlessly connected with aseptic packaging machines. Our UHT units are automatically controlled by PLC, with high heat recovery rate, low energy consumption, CIP cleaning, accurate and reliable sterilization temperature, strict control of steam flow, cooling water flow, and material flow. All accessories are imported from world-renowned brands to ensure the highest quality of use.
Output: 200-5000l/h
Finished product packaging: sterile brick carton, pillow bag, etc.
Output: 200-5000l/h
Finished product packaging: sterile brick carton, pillow bag, etc.
Equipment list of milk processing equipments | ||||||
No. | Name | Size | Main parameter | |||
1 | Milk reception and storage unit | |||||
2 | Milk acceptor | 300L | SUS304 stainless steel, single layer, CIP spraying ball | |||
3 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished | |||
4 | Single piping filter | 3T/H | SUS304, single pipe, stainless steal filter element of 100 mesh | |||
5 | Milk storage tank | 1000L | SUS304, heat insulated, dimple padjacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point | |||
6 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished | |||
7 | Blending unit | |||||
8 | Storage tank | 500L | SUS304, heat insulated, dimple padjacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point | |||
9 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished | |||
10 | Single piping filter | 3T/H | SUS304, single, stainless steal filter element of 100 mesh | |||
11 | Plate-type exchanger | 1.5T/H | SUS304, double pipes | |||
12 | High pressure homogenizer | 500L/H | 40MPa | |||
13 | Cream separtor unit | |||||
14 | Milk separator | 500L/H | The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm | |||
15 | Buffer container | 100L | SUS304, with a cover, single layer | |||
16 | Buffer & cooling container | 100L | SUS304, with a cover, single layer | |||
17 | Milk pump | 3T/H | SUS304, with a cover, heat insulated, dimple pad jackets | |||
18 | Butter churner | 100L | SUS304 | |||
19 | Yogurt storage, ferment and filling unit | |||||
20 | Temporary and ferment storage tanks | 500L | SUS304, heat insulated, dimple padjacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point | |||
21 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished | |||
22 | Rotor pump | 1T/H | SUS304, hard alloy mechanical seal,adjustment speed by manual | |||
23 | Plastic pouch filling machine | |||||
24 | Plastic cup-shaped filling machine | |||||
25 | CIP system unit | |||||
26 | Manual CIP system | 3×500L | SUS304, single clening circulation, with CIP pump of connected tanks | |||
27 | CIP return pump | 10T/H | SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished | |||
28 | Power system unit | |||||
29 | Cold water equipment | 7000 kcale per hour, air cooling refrigeration | ||||
30 | Hot water boiler | 1000Kg/h, outlet temperature is 90°C | ||||
31 | Installation system | Stainless steel piping system,power piping system, electric controlling box, electric installation material,installation and commissioning | ||||
Our advantage:
*Can be designed according to user's special requirements
*Multiple products can be produced on the same production line
* Produces high quality products and maintains nutrition
*Aromatic substances can be added and mixed precisely
*Extend the shelf life of the product
*Large output, low loss
* Apply high technology to save energy
*According to customer's choice, we can provide various milk configurations.
We design, manufacture, install and debug UHT milk processing equipment according to the needs of customers, so as to ensure that customers' UHT milk processing equipment needs are fully satisfied. Our customers are located in different industries in many countries in the world, and their successful verification our technical and service capabilities. Our professional mechanical engineers will share our industry experience with customers, so that customers can generate maximum product benefits with minimal equipment investment, quickly recover equipment investment and obtain rich market returns.
*Can be designed according to user's special requirements
*Multiple products can be produced on the same production line
* Produces high quality products and maintains nutrition
*Aromatic substances can be added and mixed precisely
*Extend the shelf life of the product
*Large output, low loss
* Apply high technology to save energy
*According to customer's choice, we can provide various milk configurations.
We design, manufacture, install and debug UHT milk processing equipment according to the needs of customers, so as to ensure that customers' UHT milk processing equipment needs are fully satisfied. Our customers are located in different industries in many countries in the world, and their successful verification our technical and service capabilities. Our professional mechanical engineers will share our industry experience with customers, so that customers can generate maximum product benefits with minimal equipment investment, quickly recover equipment investment and obtain rich market returns.
The installation and debugging process for a UHT (Ultra-High Temperature) milk production line typically involves several stages to ensure the equipment is set up correctly and operates efficiently to maintain product quality and safety.
Here's a general outline of the steps involved:
1. Site Preparation• Inspection: Assess the installation site to ensure it meets the requirements for space, utilities (electricity, water, steam), drainage, and hygiene standards.• Infrastructure Setup: Install necessary utilities like pipelines for milk supply, clean water, steam, compressed air, and drainage systems.
2. Unpacking and Inspection• Carefully unpack all equipment and components, checking for any damage during transportation.• Verify that all parts and accessories listed in the manufacturer's documentation are present.
3. Equipment Assembly• Follow the manufacturer's assembly instructions carefully, which typically include: • Installing the pre-treatment system (e.g., separators, homogenizers).• Assembling the UHT sterilizer unit, including heat exchangers, balance tanks, and sterilization chambers.• Setting up the aseptic filling machine and packaging system.• Installing the piping network connecting each component, ensuring proper seals and valves are in place.
4. Utility Connection• Connect electrical cables, steam lines, water supply, and drainage according to the equipment manual and local regulations.• Perform leak tests on all pipework and connections using air or water.
5. Calibration and Settings• Adjust and calibrate sensors, temperature controllers, flow meters, and other control devices to the manufacturer's specifications.• Program the PLC (Programmable Logic Controller) and HMI (Human Machine Interface) for automated operation sequences.
6. Commissioning and Testing• Cold Run: Conduct a trial run without milk to check the mechanical functions, valve sequencing, and control logic.• Cleaning-In-Place (CIP) Test: Run CIP cycles to validate the cleaning system's effectiveness.• Sterilization Cycle: Perform a simulated UHT treatment cycle to test the heating and cooling phases.• Production Trial: Introduce milk for a small-scale production run, monitoring all parameters and collecting samples for quality testing.
7. Debugging and Optimization• Address any issues identified during testing, such as leaks, faulty sensors, or inefficient processes.• Fine-tune the system for optimal performance, adjusting settings as needed for efficiency and product quality.
8. Documentation and Training• Document all installation, testing, and adjustment procedures for future reference.• Provide comprehensive training to operators and maintenance staff on equipment operation, cleaning, and troubleshooting.
9. Final Approval and Handover• Once the line is fully operational and all tests have been satisfactorily completed, obtain final approval from quality assurance and regulatory bodies if required.• Officially hand over the system to the production team.
It's crucial to work closely with the equipment supplier or a qualified engineering team throughout this process, as they can provide specific guidance tailored to your equipment and site conditions. Always adhere to safety protocols and industry standards during installation and operation.
Here's a general outline of the steps involved:
1. Site Preparation• Inspection: Assess the installation site to ensure it meets the requirements for space, utilities (electricity, water, steam), drainage, and hygiene standards.• Infrastructure Setup: Install necessary utilities like pipelines for milk supply, clean water, steam, compressed air, and drainage systems.
2. Unpacking and Inspection• Carefully unpack all equipment and components, checking for any damage during transportation.• Verify that all parts and accessories listed in the manufacturer's documentation are present.
3. Equipment Assembly• Follow the manufacturer's assembly instructions carefully, which typically include: • Installing the pre-treatment system (e.g., separators, homogenizers).• Assembling the UHT sterilizer unit, including heat exchangers, balance tanks, and sterilization chambers.• Setting up the aseptic filling machine and packaging system.• Installing the piping network connecting each component, ensuring proper seals and valves are in place.
4. Utility Connection• Connect electrical cables, steam lines, water supply, and drainage according to the equipment manual and local regulations.• Perform leak tests on all pipework and connections using air or water.
5. Calibration and Settings• Adjust and calibrate sensors, temperature controllers, flow meters, and other control devices to the manufacturer's specifications.• Program the PLC (Programmable Logic Controller) and HMI (Human Machine Interface) for automated operation sequences.
6. Commissioning and Testing• Cold Run: Conduct a trial run without milk to check the mechanical functions, valve sequencing, and control logic.• Cleaning-In-Place (CIP) Test: Run CIP cycles to validate the cleaning system's effectiveness.• Sterilization Cycle: Perform a simulated UHT treatment cycle to test the heating and cooling phases.• Production Trial: Introduce milk for a small-scale production run, monitoring all parameters and collecting samples for quality testing.
7. Debugging and Optimization• Address any issues identified during testing, such as leaks, faulty sensors, or inefficient processes.• Fine-tune the system for optimal performance, adjusting settings as needed for efficiency and product quality.
8. Documentation and Training• Document all installation, testing, and adjustment procedures for future reference.• Provide comprehensive training to operators and maintenance staff on equipment operation, cleaning, and troubleshooting.
9. Final Approval and Handover• Once the line is fully operational and all tests have been satisfactorily completed, obtain final approval from quality assurance and regulatory bodies if required.• Officially hand over the system to the production team.
It's crucial to work closely with the equipment supplier or a qualified engineering team throughout this process, as they can provide specific guidance tailored to your equipment and site conditions. Always adhere to safety protocols and industry standards during installation and operation.
Our Services
Stainless Steel Tank Series
Mainly used in liquid food business such as milk,dairy,fruit juice,beverage and drinks etc.
Various kinds of SUS tanks meet different functions like Storage,Mixing,preparing and blending,heating and sterilizing,fermentation, aging,cooling,emulsification and dissolving etc.Tank capacity and structures can be customized as actual requirements.
Main service business
Supply scopes:Dairy process;fruit and vegetable process;beverage and drinks,meat and bone soup,pharmacy etc.
Dairy Turnkey Project
We could supply milk turnkey projects for various kinds of dairy products such as pasteurized milk,UHT milk,Yogurt, Cheese, Butter, evaporated milk and sweetened milk,Yogurt drinks,flavored milk.
Supplied capacity 1000LPH-400TPD.Raw material starting from fresh raw milk or milk powder.
Fresh fruit processing line
Various kinds of raw fresh processing machinery can be supplied by us on the basis of turnkey projects.Fruit pulper,concentrate juice,NFC juice,juice beverage all can be available.The packages types also can be customized as the clients' requirements.
Supplied mini industrial capacity 2 tons per hour above.
Sterilizing and pasteurization equipment for liquid food.
plate pasteurizer and turbular pasteurizer ;tube-in-tube sterilizer in different external shapes with semi-auto and full-auto control type.Our pasteurizer is made to be 500 Liters per hour the smallest capacity. As for sterilizing temperature,we have 100℃,120℃,141℃ these three kinds of sterilizer can meet different application areas.
It is used in liquid food sterilizing processing such as Fresh Milk/Beverage/Fruit Juice/Tea beverage/drinks/ Electrolyte
drinks/Honery,etc.
It is used in liquid food sterilizing processing such as Fresh Milk/Beverage/Fruit Juice/Tea beverage/drinks/ Electrolyte
drinks/Honery,etc.
Company Profile
Certifications
Exhibition
7th BAPA FoodPro Bangladesh International Expo 2019
Nov 21st-23rd 2019 International Convention City Bashundhara(ICCB),Dhaka, Bangladesh.
FIC China 2019
March 18. to March 20. 2019 in National Conference Center in Shanghai, China.
Recommend Products
Company Workshop
Product packaging
FAQ
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.
7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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