Высокоточный шлифовальный ролик с ЧПУ и шлифовальная машина

Machine Brief:

TG2115 is the machine that speciallized for small diameter hot steel pipe. The machine design refers to Sierra of USA,combined rough boring,precision skiving& burnishing into one process. High efficient and high precision.

Machine layout and details of each unit:

1. The machine consists of machine bed,machine head basement,job steady rest,hydrualic caliper,oil pressure head,oil pressure head carrier system,boring bar steady rest,high speed boring bar box,boring bar carrier infeeding system,coolant system,GSk electric system, auto lubrication system,motors and so on

2. Head frame basement,hydraulic caliper,oil pressure head,boring bar steady rest,boring bar box spindle concentricity  installed by hand, In the middle of the machine bed,one end install Φ63T leadscrew, parallelism  with guide rail is less than 0.05/1000mm,which drive oil press head move to adjust the length of the job. The other end install Φ80 ball screw,parallelism with guide rail is less than 0.05/1000mm,drive boring bar infeeding.

All turning parts support bearings all adopts NSK of Japan,which have long life span and high accuracy.

3. Coolant system is on side of the machine. Include chips convoryor,oil chamber and filtering system.  Coolant flow can get 50-200L/min,user can adjust by hole size. Coolant rated pressure is 0.36-3MPa.

4. Hydraulic system,which has independent hydraulic pump. One is for oil pressure head move,clamping and head frame job clamping pressure supply. The other is for tool tension and shrinkage. The tool use hydraulic driven system. Independent hydraulic pump,which makes hydraulic system working more steady,accuracy and more easy to maintain.

5.Lubricate system: Machine has completely lubricate system,boring bar box carrier,boring bar spindle box use high volume circulation lubrication,boring bar steady rest,oil pressure head,use manual lubricate. The lubricate hydraulic pum is independent installed. which is more steady and easy to maintain.  

6. Electric control system; Electric control system adopts Siemens control,equips TFT screen. Machine operate can be manual and can be auto control. All low voltage appatus we use schneider brand. The electric cabinet meet  GB5226.1 standard.

7. Machine safety guard;Mostly parts of the machine,use half enclosure.machine safety meet  GB15760 standard.

Main parameters:

Machine accuracy:

     1,Machine processing accuracy

       Job processing size tolerance≤0.036/200mm

       Job proceessing roundness tolerance≤0.036/200mm

       Job boring skiving surface roughness≤Ra3.2μm

       Job burnishing surface roughness≤Ra0.4μm

     2,Machine processing efficient

        machined hot steel pipe (cut volume 6mm in diameter)

        Skving infeeding :  500mm/min

        Burnishing infeeding: 1000mm/Min      

Main body

      1.Machine bed  550×580×8000              1pc  

      2.Boring bar box assembly                   1 set  

      3.Boring bar box infeed assembly              1set

      4.Boring bar steady rest assembly              1set  

      5.Oil pressure head assembly                  1set  

      6.Oil pressure head infeed assembly            1set

      7. Job steady rest assembly                   1set

      8.Hydraulic callipers assembly                1set    

9.Head basement support assembly             1set  

Coolant system: 

  1.Coolant chamber assembly                  1set  

  2.Coolant chamber dimension  800mm×1200mm×3000 mm      1pc

  3.Auto chips removal                        1set  

Hydraulic:

   Hydraulic pump                              1set

Lubrication

     1.Auto lubrication                          1set

     2.Manual lubrication                       1set

Job attachment and boring bar attachment (some have listed in the offer already)

     1.Boring bar steady rest rotary bush     80mm one set                    

     2.Oil pressure head rotary bush        80mm one set

     3.Oil pressure head basement box      80 one set

4.Oil pressure head job clamping tools   3pcs,one set  100 one set         

     5. Basement frame for job clamping bush   100 one set

     6.Boring bar                       80 one pc

     7.SRB head                        100 one pc

Machine sketch:

Machine toolings:

1. Before shipment, every part of machine will be painted with a layer of anti-rust and water-proof oil to prevent possible erosion during transportation. 
2. A plastic cover to wrap around machine parts to enhance corrosion prevention. 
3. Export standard fumigated wood cases are measured and specially made for packing. 
4. Steel wire will be used to tighten and strengthen the packages inside container.

Dezhou Guanlu Precision Machinery Co., Ltd. located in Dezhou, Shandong, is a professional manufacturer of deep hole drilling machine (gun drilling machine), deep hole boring machine, deep hole drilling and boring machine, deep hole honing machine, deep hole skiving roller and burnishing machine as well as their relative accessories, such as gun driller sharpen device, BTA deep hole indexable drill head, deep hole boring head, deep hole pressing head and so on. Our company can also offer the customized deep hole machine solutions according to the customers' requirement.

In order to equips suitable deep hole machine tools for our customers, we have workshop to manufacture the cutting tools and accessories. So customer can inform the exactly deep hole diameter and workpiece dimension, we can provide the cutting tools and accessories to them accordingly.

Welcome to visit our factory. And thanks for choosing our deep hole machinery

Any question about deep hole driilling machine, feel free to ask me!