Описание и отзывы

Характеристики

Ultima air compressor

CompAir U75 U90 U110 U132 U160 with 100% oil and silicone-free  with LP/HP AIR ENDS

Ultima™
Revolutionary Energy Efficiency

100% oil and silicone-free for clean air critical applications

Ultima is a groundbreaking oil-free PureAir compressor. The unique design of this all new compressor range from CompAir, utilises a low pressure and high pressure dry screw airend - each airend is individually driven by a variable speed, permanent magnet synchronous motor, offering exceptional levels of efficiency versus traditional oil-free technology. Considering that the highest cost in the lifecycle of a compressor is the energy to run it, the unique design of Ultima has allowed us to combine the ultimate performance with the ultimate efficiency, and still deliver a footprint 37% smaller than a conventional two-stage oil-free compressor.

BENEFITS:

Ultima™ - the real deal

The Ultima compressors are 100% oil and silicone- free and meet ISO 8573-1 Class Zero (2010), making them the ideal choice for stringent oil-free applications within food and beverage, pharmaceutical, electronic and the automotive industries.

Ultima contributes to bottom line cost savings in many ways. Not only do they deliver outstanding efficiency and significantly lower lifecycle costs, the Ultima requires on average, 3.4 m3 less space (or up to 37% less floor space) than a conventional two-stage oil-free compressor. This allows easy installation in the smallest possible space - not only a benefit where space is limited - it also translates into property cost saving.

·        100% oil and silicone free - Highest levels of air quality

·        Highest efficiency levels - Low running costs

·        Low noise design - Installation at point of use

·        LP & HP airends individually driven - Energy efficient across the flow range

·        Very efficient heat recovery - Most efficient machine

·        Easy installation - No ducting required

·        On-board monitoring - Very user-friendly

·        Available with iConn remote monitoring - IoT connected

DESIGN:

The unique drive design

Traditional oil-free compressors are driven by a single motor using a gearbox which in turn, drives both the low and high pressure airends. Gearboxes require oil and create friction which equates to energy loss. Ultima uses ultra high efficiency motors which replace the gearbox and the single motor which optimise performance throughout the complete volume range, as the airends can be driven at different speeds dependant on the demand. With a single motor driving both airends together this is not possible. This is where Ultima is hard to beat.

The Ultima design utilises an intelligent "digital gearbox" design which continuously monitors and independently adjust the speeds of each airend, ensuring maximum efficiency and pressure ratios at all times.

When any regulated speed compressor gets to the minimum speed, it goes into idle run. For any compressor, this is wasted energy. Ultima uses 45% less energy in idle run than a conventional two-stage compressor and a 160kW compressor uses only 8 kW in idle run.

CONTROLLER:

Driving the perfect compressed air solution

The Delcos XXL with its high resolution 8-inch colour touch screen display, is extremely user-friendly and self-explanatory. All functions are clearly structured in five main menus and are intuitively visual. The multilingual Delcos XXL control system ensures reliable operation and protects your investment by continuously monitoring the operational parameters, essential for reducing your running costs.

iConn Industry 4.0 Solution

Ultima, through the controller, is iConn-ready. iConn is the all new and smart, proactive real-time monitoring service that delivers in-depth and real-time knowledge on the system to our compressed air users. It enables accurate production planning and total peace-of-mind protection, generating insight and statistics that keep users informed on performance, at the same time highlighting potential issues before they become a problem.

MODELS:

CompAir Ultima™ - Technical Data

S04 S06 S08, CompAir S-Series Scroll type. 100% Oil-free air compressor,  4KW 5.5KW 7.5KW 8BAR/10BAR

S-Series
Contaminant free. Risk free. 100% Oil-free

Compressed air purity is crucial for many industry sectors, such as medical, research and biotechnology.

·        The new S-Series of oil-free scroll compressors from CompAir does not use any oil anywhere in the compressor and has been certified ISO 8573-1 Class 0 and silicone free, which represents the highest air q 100% oil-free design

·        High reliability

·        Continuous operation, 100% duty cycle

·        Energy efficient

·        Low vibration and sound levels

·        Compact design

·        Low maintenance due to less moving parts

uality level possible.

In addition to the fulfilment of legal requirements, the oil-free scroll technology reduces the costs of ownership by avoiding oil filter replacements, oil condensate treatment and energy to combat the pressure loss caused by filtration.

BENEFITS:

·        100% oil-free design

·        High reliability

·        Continuous operation, 100% duty cycle

·        Energy efficient

·        Low vibration and sound levels

·        Compact design

·        Low maintenance due to less moving parts

DESIGN:

Scroll compression explained

·        An orbiting (rotating) scroll and fixed scroll housing are mated to create the compression chambers.

·        The continual movement of the orbiting scroll moves atmospheric air from the intake toward the center, compressing the air into progressively smaller areas.

·        The compressed air is directed to the center discharge port of the compressor

·        Discharge pressure is accomplished during multiple stages of compression, resulting in a continuous intake suction and discharge.

CONTROLLER:

The S-Series from CompAir is available with different controller options. The Simplex versions can be either equipped with the basic relay panel or optionally with the Deluxe HMI electronic controller.

·        NEMA 1, UL508A Labeled Panel

·        Magnetic Contactor with Overload Protection

·        115V Control Circuit Transformer with Fusing

·        Door Mounted TOA Switch

·        Green Power On Light

·        Emergency Stop

·        Reset Button

·        Run Time Meter

·        Pressure Gauge

The optional Deluxe HMI control from CompAir has easy to use navigation and friendly graphics that deliver interactive and intuitive information at your fingertips.

With a built in integral webserver, via ModBus TCP Ethernet connection, these controllers provide visibility to the scroll compressor system from any computer or mobile device with internet connection.

Deluxe HMI

·        3.5” Full Color Touch Screen

·        PLC Controlled

·        Lead/Lag Control with Forced Alternation

·        System Capacity and Operation Trending

·        26 Language Options

·        24VDC Power Supply with Fusing

·        System Run Time Meter

·        Alarm/Fault Log

·        System Discharge Pressure

·        Pump Discharge Temperature

·        System Maintenance Timers

·        Integral Webserver

·        Modbus TCP Interface over Ethernet

MODELS:

CompAir S-Series - Technical Data

Simplex

Duplex

R-Series
High-output two-stage piston compressors

State-of-the-art oil-free technology

Piston compression is known for its excellent energy efficiency, and CompAir has consolidated and at the same time consistently developed this proven technology to maintain its cutting edge. High-quality, robust construction along with excellent efficiency means that payback times are short. With its long economic life cycle, The R-Series continues to supply affordable compressed air, year after year.

BENEFITS:

·        Potential energy savings of up to 20%

·        Robust and durable technology

·        High reliability

·        Easy to maintain

·        High quality oil-free air

·        Comprehensive electronic control

·        Open or with noise-reduced housing

DESIGN:

The design of the double-acting high-performance piston compressor brings about a big reduction in electrical input power, at both full and half load. Rapid switching from full load to half load and back again ensures a flexible response to compressed air demand and a low pressure difference in the network. At the same time off-load losses are minimised, at just 8-9% of generating capacity in the case of piston compressors. The significant energy savings result from the low input power at full load, the narrow pressure band and the low off-load losses.

Being wired ready for connection the units are easy to install and require no additional foundation.

CONTROLLER:

Delcos 3100-R comprehensive electronic control system

The multilingual control system ensures safe and reliable operation and continuously monitors the operating parameters to protect the investment.

·        Menu-driven, user-friendly microprocessor control with plain text display

·        Status display

·        Half-load/full-load control

·        Fault memory as standard

·        Maintenance interval monitoring

·        Base load sequencing for up to five units

·        Timer control

MODELS:

CompAir R-Series - Technical Data

Quantima®
The Next Generation of Efficiency

Oil-Free Two-Stage Variable Speed Centrifugal Compressors

Think of it as the best compressed air insurance you can get...

Air purity is critical for many applications where even the smallest drop of oil can cause product spoilage, or damage the production equipment. Quantima, a completely oil-free compressor eliminates all possible risks associated with oil and silicone contamination. It is designed and manufactured to give compressed air users complete peace of mind and provides 100% air purity, certified ISO 8573-1 (2010) Class 0 and silicone-free!

BENEFITS:

Breakthrough oil-free compressed air technology

The CompAir Quantima centrifugal air compressors deliver significant benefits over traditional technology. Offering outstanding energy efficiency, reliability and low environmental impact, Quantima also offers low noise levels at 69 db(A) and a physical footprint around 25% smaller than comparable compressors in the market.

What makes Quantima® special?

Quantima’s patented Q-drive compression and motor assembly has just one moving part and operates with the rotor spinning in a magnetic field at up to 76,000 rpm.

·        Superb efficiency due to no gearbox and no contact parts

·        Variable speed technology minimising off-load running

·        Outstanding energy savings of up to 25% are easily achievable

·        No performance degradation

·        Lowest off-load power consumption of just 2.5% of full load power, equal to 7 kW for a 300 kW compressor

·        Smallest physical footprint

·        Lowest noise levels of just 69 dB(A)

DESIGN:

Advanced Quantima®Technology

The patented Q-drive motor incorporates an asynchronous induction design and operates at high speeds to avoid the need for a conventional gearbox. This eliminates costly losses and means that the compressor does not require any oil at all.

The motor and direct drive compression assembly incorporates magnetic bearings to provide stable control, both axially and radially of the rotor shaft. The shaft is supported in a magnetic field which means that there is no contact and no wear, ensuring reliable operation and long life without performance degradation.

In addition to Quantima's patented Q-drive technology which ensures reliable operation and longer life without performance degradation, these compressors incorporate a variety of innovative design features, delivering the ultimate efficiencies.

Simplicity. The ultimate in 'peace of mind'.

Less is more... Quantima is special for what it doesn’t have:

·        No gearbox

·        No oil

·        No oil-laden parts

·        No contact

·        No wear

CONTROLLER:

Perfect control and performance

The specially developed Q-master compressor controller provides comprehensive control and protection of the compressor’s operation. It incorporates a touch screen panel as well as intuitive navigation and menu structure for easy-to-use operation. It includes sophisticated control methodology and surge calibration, designed to minimise energy consumption.

·        Colour touch screen

·        Setting of all compressor parameters

·        Temperatures and pressure display

·        Automatic data logging

·        Fault memory and diagnostics

·        Remote monitoring via customer Ethernet, Modbus RTU via RS485 or direct hardware input

·        Predictive maintenance

MODELS:

CompAir Quantima® - Technical Data

Medium Pressure

Low Pressure

CompAir

D75 D90 D110 D132 D160 D165 D200 D250 D315

CompAir D-Series air compressor with 0 oil injected

D-Series
Air purity that meets the most stringent hygienic standards

Outstanding reliability for demanding applications

CompAir has launched a completely new range of high efficiency, oil-free two-stage screw compressors to further enhance its successful and award winning D-Series. With the addition of ten new models, the D-Series now covers a wide flow range from 8.9 to 51.8 m3/min. The new models (from 160 to 315kW), which also utilise a CompAir designed and manufactured two-stage airend, offer oil-free and silicone-free air, in accordance with ISO 8573-1 Class 0.

The sophisticated Delcos XL controller protects your investment by continuously monitoring operational parameters. CompAir's own designed and manufactured airend works at constant low temperature levels and lowers the compressor’s lifecycle costs.

With easy servicing and full Assure warranty cover, operators eliminate all possible risks to their business.

BENEFITS:

·        Premium efficiency two stage airend design

·        High quality IE3 or IE4 electric motor

·        Efficient motor cooling

·        High ambient temperatures of up to 45°C

·        Delcos XL touch screen controller with enhanced monitoring

·        Unique closed cooling water circuit for airend cooling

·        Water cooled models available

·        Two high efficiency radial cooling fans in accordance with ErP Efficiency Legislation 2015

DESIGN:

The high output, two stage airend design provides 100% oil-free and near isothermal compression with high reliability thanks to constant low temperatures, allowing use in demanding applications in up to 45°C ambient temperatures.

Guaranteed efficiency is provided by the excellent IE3 electric motor, along with legal conformity, high reliability and operational safety - great benefits in addition to automated motor lubrication.

The compressors utilise two efficient radial fans in accordance with ErP Efficiency Legislation 2015, offering low noise levels, low pressure loss and excellent cooling performance. The closed water circuit for airend cooling achieves a constant low temperature level, also meaning that less gearboxes are required.

CONTROLLER:

Delcos XL touch-screen controller

The multilingual Delcos XL control system ensures reliable operation and protects your investment by continuously monitoring the operational parameters, which is essential for reducing cost of ownership.

·        Precise monitoring for exceptional operational reliability

o   Ambient pressure and temperature

o   Inlet and outlet pressure and temperature at both stages

o   Network pressure and temperature

o   Oil / water pressure and temperature

o   Oil / water level

o   … and many more

·        High resolution, easy-to-use touch-screen panel

·        User-friendly clear menu structure

·        Integrated SD card for in-depth analysis of monitored machine parameters

·        Optional base load sequencing

·        Trend diagrams for

o   Network pressure

o   Motor speed (regulated speed models)

o   On load hours / total running hours and average volume flow

o   Weekly average volume flow

MODELS:

CompAir D - Technical Data

D75 - D315 Fixed Speed

D110RS - D315RS Regulated Speed

CompAir 

DH-Series
Water injected rotary screw compressor

 D15H D22H D37H

D15HRS D22HRS D37HRS D50HRS D75HRS D110HRS

Oil Free

100% air purity, that meets the stringent quality standards.

Air purity is critical for many applications where even the tiniest drop of oil can cause product spoilage or damage production equipment. CompAir offers a wide range of oil-free compressor technologies, each one built to give you the peace of mind that comes with high-quality air supply.

· 

DH-Series
Water injected rotary screw compressor

· 

S-Series
Contaminant free. Risk free. 100% Oil-free

· 

D-Series
Air purity that meets the most stringent hygienic standards

· 

Quantima®
The Next Generation of Efficiency

· 

R-Series
High-output two-stage piston compressors

· 

Ultima™
Revolutionary Energy Efficiency

DH-Series
Water injected rotary screw compressor

CompAir DH - 100% air purity that meets stringent quality standards

The DH series contains absolutely no oil anywhere in the compressor and has been certified ISO 8573-1 Class Zero (2010) and silicone free.

The unique design achieves lower speeds combined with lower operating temperatures - both resulting in high efficiency and reduced component wear. Using a single-stage, direct-driven motor without gears or belts, maximises efficiency. Limiting the compressed air to the application demand with regulated speed ensures that no energy is wasted.

BENEFITS:

·        Single-stage, direct-driven compression element maximises efficiency and minimises maintenance

·        High quality water injection lubricates, cools and seals the compression process, maximising efficiency

·        No gearbox means no need for associated oil lubrication

·        Low bearing loads and low speeds mean sealed-for-life bearings can be used, requiring no oil lubrication

·        Regulated speed technology available to reduce energy costs

·        Comprehensive control ensures safe and reliable operation and includes remote communication capability

·        Fully packaged and silenced enclosure reduces noise and simplifies installation

DESIGN:

DH compressors have significantly fewer moving parts than comparable machines, meaning there is less to go wrong, while lower speeds and balanced bearing loads extend the compression element service life for low-cost operation.

With exceptionally low running temperatures of less than 60°C near isothermal compression is achieved. This also eliminates the need of an internal aftercooler and associates power consumption reducing pressure drop to the minimum.

The compression loads are balanced resulting in low bearing loads and highest reliability:

The tried and tested reverse osmosis filtration provides high quality purified water to lubricate, seal and cool the compression process. Using a permeate pump the water required is reduced to a minimum.

CONTROLLER:

Delcos XL touch-screen controller

The multilingual Delcos XL control system ensures reliable operation and protects your investment by continuously monitoring the operational parameters, which is essential for reducing cost of ownership.

·        Precise monitoring for exceptional operational reliability

o   Ambient pressure and temperature

o   Inlet and outlet pressure and temperature at both stages

o   Network pressure and temperature

o   Oil / water pressure and temperature

o   Oil / water level

o   … and many more

·        High resolution, easy-to-use touch-screen panel

·        User-friendly clear menu structure

·        Integrated SD card for in-depth analysis of monitored machine parameters

·        Trend diagrams for

o   Network pressure

o   Motor speed (regulated speed models)

o   On load hours / total running hours and average volume flow

o   Weekly average volume flow

·        Optional base load sequencing

MODEL:

CompAir DH — Technical Data

Fixed Speed — Air and Water Cooled

Regulated Speed — Air and Water Cooled