Высокочастотная сварочная алюминиевая трубчатая мельница радиатора

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High Frequency Welding Aluminum Radiator Tube Mill

aluminum tube mill.jpg

I Description of high frequency welding aluminum radiator tube mill:

This machine is specially designed for producing flat aluminum tubes & header pipes used in automobile radiators, round & rectangular aluminum pipes and other special shape aluminum pipes.

aluminum tube.jpg

|high frequency aluminum tube welding machine|high frequency aluminum pipe welding machine|

This high frequency aluminum tube welding machine can 100% replace those aluminum pipe welding machines from Schoeler Germany, Millmaster USA or Japan.

Production flow of this high frequency aluminum tube welding machine:

- Aluminum strip reel loading by vacuum absorber loading device (optional)

- Aluminum strip decoiling by active decoiler

- Aluminum strip feeding by synchronization feeder with buffer

- Pre-forming by pre-forming mould section

- Welding by solid-state high-frequency welder

- Squeezing by ceramic rollers

- Burr removing

- Size fixing by size-fixing mould section

|high frequency aluminum tube welding machine|high frequency aluminum pipe welding machine|

II Main Features of high frequency welding aluminum radiator tube mill:

- Adopting special dry-type forming & welding technology, avoiding secondary pollution and corrosion to raw material.

- Special roller designing and adjusting technology for various aluminum pipe forming.

- Full servo drive, stable working and high precision

- Max. production speed 100m/min

- High quality solid state high-frequency welder, less electric consumption, smaller internal burr

- Online cut-to-length, no need secondary processing

- Mould material adopts precision smelting technology, processed by high precision CNC machine center from Japan, surface roughness 0.0004mm; Perfect mould size thermal stability, kept within ±0.002mm.

- Super high cutting speed:

  160~200 cuts/min @750mm length

   300~375 cuts/min @400mm length

   120~150 cuts/min @1000mm length

    40~50 cuts/min @3000mm length

    20~25 cuts/min @6000mm length

- Quick roller changing design:

quick roller changing.jpg

|high frequency aluminum tube welding machine|high frequency aluminum pipe welding machine|

III Main technical data of high frequency welding aluminum radiator tube mill:

Item

Data

Suitable material

Pure aluminum or aluminum alloy 4343/3003/7072 or 4343/3005/7072

Applicable flat aluminum pipe size

16~32mm x 1.5~3.0mm x 0.28~0.32mm

Applicable rectangular aluminum pipe size

50~90mm x 8mm x 0.32~0.6mm

Applicable round aluminum pipe size

diameter 8-32mm

Suitable aluminum pipe length

300~8000mm

Production speed

Max. 100m/min

Cooling method for welder

Soft water circulation + air cooler

Cooling method for rollers

Special volatile oil coolant (dry-type)

Straightness of finished pipe

≤1mm @1000mm length

Cutting end inclination

≤0.3mm

Cutting burr height

≤0.08mm

Cut-to-length precision

±0.3mm

Straightening precision in width direction

0.5 / 800mm

Straightening precision in thickness direction

≤0.8 / 800mm

Duration for changing rollers

2~4 hours

High-frequency power

100kVA

Total electric power

About 150kVA

Total electric consumption

About 30 kW·h

Air source

0.5-0.7MPa, 2m3/min

Noise level

≤78dB (@2m away)

Pollution

Welding smoke & dust collecting, no liquid pollution discharged

Total weight

About15 Tons

Whole line dimension

About 26m x 4.5m x 3.5m

|high frequency aluminum tube welding machine|high frequency aluminum pipe welding machine|

Cut-to-length precision of aluminum radiator tube mill:

cutting precision.jpg

Optional aluminum strip reel loading device for aluminum radiator tube mill:

vacuum absorber.jpg

|high frequency aluminum tube welding machine|high frequency aluminum pipe welding machine|

Our Nantong Zhenhuan Trade Co., Ltd., established in 2004, is specialized in various machines for different industries. We can provide you best solution, not only good quality machines, but also good services. We are certified by TUV, BV and SGS for good credit and reputation.

turnover2018certificate1

|high frequency aluminum tube welding machine|high frequency aluminum pipe welding machine||high frequency aluminum tube welding machine|high frequency aluminum pipe welding machine|

Please contact with Mr. Franks Cao for more machine details:

Skype: frankscao

Whatsapp: +86-13962724758


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