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LPG series centrifugal corn steep liquor spray dryer machine
Equipment design condition
1,Liquid condition
Material name: corn steep liquor
Initial moisture content: 70%
Final moisture content: 8%
Water evaporation rate: 1150Kg/h
Liquid material temperature: normal temperature
2,Technical condition
Contact way of droplet and hot air: parallel
Heat source and heating way: natural gas and hot air furnace
Inlet air temperature: 160~200℃ adjustable(design as 180℃)
Exhaust air temperature: around 80℃
Product gathering way: two cyclone + water scrubber
Product collecting way: air dehumidifier
System manufacturing material: refer to following detailed machine configuration
3,Design weather condition
Atmospheric pressure: 101.3KPa
Ambient temperature: 20℃
Relative humidity: 80%
4,Public works
4.1,Power
Power: drive power: 219.2kw
4.2,Compressed air
Pressure: 0.6 MPa
Consumption: 1.8m3/min
4.3,Occupied area (L × W ×H): 20m×12m×18m
4.4,Pure water consumption
1000kg/time(use when temperature rising and dropping)
system description
Machine model: LPG-1150 Spray Dryer Unit
Heating system: direct Heating Natural Gas Hot Air Furnace
Fine powder gathering system: two cyclone + water scrubber
Product collecting system: cooling air dehumidifier, negative pressure
Circulating system: blower+ exhaust fan open circle
Firing system: primary + middle efficiency+ HEPA
Feeding system: screw pump adjustable
Control system: Digital instrumentation display temperature, pressure, pressure, touch-screen animation flow chart, focused set of parameters, PLC technology to automatically track the control variables of fuzzy parameters, etc.
Features
1. Drying speed is fast. Material is atomized and superficial area is increased greatly. During contacting with hot air, 95%~89% moisture will be evaporated instantly. Drying time just need seconds, so it is suitable for drying thermal sensitive materials.
2. The product has good degree of homogeneity, fluidity and solubility
3. Production process is simple and operation is easy to control. Liquid can be dried to powder product one time, and after dried crushing and sieving is not needed, so the production steps are reduced. The particle size, density, moisture content of product can be adjusted and controlled by changing operation condition.
4. Adopts mechanical type centrifugal atomizer, driven by gear, rotary speed is stable and can ensure the uniform distribution of forgdrops
5. The direction and angle of hot air distributor adopt adjustable structure, it can ensure the forgdrop contact with hot air fully.
6. Elbow is made of sanitation degree steel pipe, it can avoid the material blocked in the elbow.
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