HLSG 50 высокого качества с высоким сдвиговым усилием смеситель гранулятор для смешивания сыпучих веществ фармацевтической промышленности

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HLSG-50 High Quality High Shear Mixer Granulator Powder Mixing Granulator for Pharmaceutical


Technical Parameters


Model
HLSG-10
HLSG-30
HLSG-50
HLSG-100
Hopper Volume
10L
30L
50L
100L
Working Volume
2-8L
6-20L
12-35L
30-80L
Material Input Quantity (material density is 0.5g/ml)
1-4KG/batch
3-10KG/batch
8-16KG/batch
15-40KG/batch
Operating Time
mixing about 3 minutes, granulating 5-10 minutes/batch.
mixing about 2 minutes, granulating 7-14 minutes/batch.
mixing about 2 minutes, granulating 7-14 minutes/batch.
mixing about 5 minutes, granulating 3-15 minutes/batch.
Finished Granule Size
about Φ0.14-Φ1.5mm (12-100 meshes)



Mixing Motor
2.2KW, 6 magnetic poles
3KW, 6 magnetic poles
5.5KW, 6 magnetic poles
7.5KW, 6 magnetic poles
Mixing Blade Rotating Speed (frequency conversion speed adjusting)
50-500 r/min
50-500 r/min
25-500 r/min
30-250 r/min
Granulating Motor
0.75KW, 2 magnetic poles
1.1KW, 2 magnetic poles
1.5KW, 2 magnetic poles
3KW, 2 magnetic poles
Granulating Blade Rotating Speed (frequency conversion speed adjusting)
50-3000 r/min



Compressed Air
0.3m3, 0.7MPa (provided by users themselves)



Compressed Air Connector
Φ8mm



Overall Dimension of Main Machine (L*W*H)
1280*540*1300mm
1450*530*1340mm
1750*600*1620mm
1760*600*1660mm
Weight
300KG
400KG
500KG
800KG


Model
HLSG-200
HLSG-300
HLSG-400
HLSG-600
Hopper Volume
200L
300L
400L
600L
Working Volume
60-150L
60-240L
100-280L
150-400L
Material Input Quantity (material density is 0.5g/ml)
30-75KG/batch
30-120KG/batch
50-140KG/batch
75-220KG/batch
Operating Time
mixing about 2 minutes, granulating 7-14 minutes/batch.
mixing about 5 minutes, granulating 3-15 minutes/batch.
mixing about 5 minutes, granulating 3-15 minutes/batch.
mixing about 8 minutes, granulating 15-20 minutes/batch.
Finished Granule Size
about Φ0.14-Φ1.5mm (12-100 meshes)



Mixing Motor
15KW, 6 magnetic poles
18.5KW, 6 magnetic poles
22KW, 6 magnetic poles
30KW, 6 magnetic poles
Mixing Blade Rotating Speed (frequency conversion speed adjusting)
30-250 r/min
30-220 r/min
25-220 r/min
20-200 r/min
Granulating Motor
4KW, 2 magnetic poles
5.5KW, 2 magnetic poles
7.5KW, 2 magnetic poles
11KW, 2 magnetic poles
Granulating Blade Rotating Speed (frequency conversion speed adjusting)
50-3000 r/min



Compressed Air
0.3m3, 0.7MPa (provided by users themselves)



Cooling Water Connector
Φ10mm



Compressed Air Connector
Φ10mm



Overall Dimension of Main Machine (L*W*H)
2270*910*2010mm
2420*1060*2150mm
2420*1060*2150mm
2980*1200*2500mm
Weight
1200KG
1600KG
1900KG
2300KG


Detailed Images


Pot Cover
Stirring Paddle - Liftable


Cutter
Discharge Port


Touch Screen
Wet Pelletizer - can be connected with the wet granulator for uniforming granules got


Sample Granules


Product Description


HLSG-series super mixing granulator is a new generation of granulating equipment developed by our company, which can finish the procedures of mixing, wetting, granulating in one time. Which is very effective and in compliance with GMP standard.

This machine is controlled by Siemens PLC, equiped with touch screen, HMI, double frequency control system. At the same time, several of our creative designs are applied on, such as automatic safety protection device, jacket heating and temperature control system etc.. Therefore, it gets high automatic degree, adhesive usage saving, short granulating time, high-quality of finished granules. It also can mix different kinds of powder or paste materials. Small solid granules with uniform size and high pelletized ratio can be obtained. 

It is suitable for mixing and granulating in various industries, such as pharmacy, foodstuff, cosmetics, feedstuff, ceramic and chemicals. And got good feedback from the customers all over the world.






Working Principle


The whole process consists of two procedures: mixing and granulating. 

The adhesive is charged into the material pot from the conical hopper. Along with the filling of adhesive, the powder raw materials keep rotating in the pot under the action of stirring paddles once the hopper is closed. In the meanwhile, they grow up the shape of liquid bridge under continuous effects of conical wall. Under the action of extrusion, friction as well as kneading by paddles and conical pot wall, all materials gradually turn loose and soft. At last, open the material outlet and the wet granules will be pushed out under the centrifugal force of paddles. 

The soft materials are granulated via the granulating cutters but not the forced extrusion, which will be cut into tiny and uniform granules under the semi-fluid state, realizing the mutual transformation between two different materials.








Certifications




Our Advantages


>> With 3 seals: Imported skeleton seal (upper and lower), gas seal, the exclusive developed third separation seal of our company. Make sure no transmission system, bearing lock and materials polluted.

>> Siemens PLC, touch screen and dual frequency control system. 

>> 45° bevel of the material outlet port, material outlet automatically.

>> No dead angles, no residual, easy to be cleaned. 

>> Belt transmission, no oil leaking, easy to be changed if worn. Cheaper and economic. 

>> Pot bottom with jacket for cooling, avoid motor lock caused by overheated material which stick to the pot wall. 

>> Operating platform has no dead angles, easy to be cleaned and meets the standards of GMP (CGMP). 

>> Automatic pot-cover opening and closing system, pneumatic components and security alarming device are applied. 

>> The gap between the paddle and pot bottom can be decreased to 0.5-1mm. Thick stainless steel used from 8-12mm, high grade, not easy to be deformed.


After-sales Service


Service 1
Providing photographer recording high precision video about installing, debugging and changing mould for you before shipment, cost paid by ourselves. The video helps you operate the machine better, which not provided by other suppliers.
Service 2
Different languages are available to be inputted in the touch screen, such as Russian, Arabic, French, Spanish etc., in order to help your machine operator understand and run machine smoothly.
Service 3
We will dispatch engineers to your site for machine installation and commissioning, and also do the training for your technicians.


Service 4
We make guarantee of the machine for 12 (twelve) months. During this Warranty period, the seller will provide free spare parts that cause by the machine’s quality within 10 days by fast courier upon receipt of buyer’s notice. We will also provide one set of spare parts /wear & tear parts to customer along with the shippment of the machine.
Service 5
We warmly welcome the suggestions from customer to make us grow better and produce better machine along with providing better service to customer, and creat more value for customer.
Service 6
Before placing the order or before shipping, welcome to our factory to take a visit and inspect the machine. We will pick you up in the airport or train station and arrange your following schedule in our city to bring you a nice journey during this visit.


Company Information


Wenzhou Liangke Machinery Co, Ltd.
We're specialized in production of solid preparation process machine with more than 20 years experience, with our own professional design, R&D team. Our company is located in Ruian city, Zhejiang province, an ancient historical and cultural city near the East Sea. 
The solid preparation process equipments are all producted in accordance with GMP requirements. Final products can be tablet, capsule, granule and powder.Which wins good market in different domestic areas and well known in Southeast Asia, Australia, Europe, America, Middle-East, Africa, South America etc..





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