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Spring Bridge assembly Bimetal silver contact for power switch
Wenzhou SAIJIN 's autostaking operation houses high speed high precision stamping presses, which produce in-die staked terminals, springs, and other electrical contact assemblies. In the in-die staking process, bimetal or solid contact rivets feed from a feeder system into the progressive stamping die. The stamping die then stakes the rivet into place and simultaneously produces the completed part.
Autostaked parts are more consistent in quality than semiautomatic or hand staked parts. And autostaking production rates are thousands of parts per hour, which makes it a cost-effective assembly technology.
We make our own bimetal and solid cold headed electrical contact rivets in our SAIJIN factory , cold forming facility.
In our autostaking operation in SAIJIN, China, we have complete toolroom. We design and make our own dies and spares. All of our autostaking tools are "Class A" dies, designed for high precision stamping, so they will run consistently for millions of parts.
For lower production volumes or for prototyping, we offer low volume hand or semiautomatic production. In these cases, the dies are less expensive than the high speed automation dies.
Our production is controlled and supported by our quality system, which is certified to ISO9001: 2008, and is compliant with the automotive specific clauses of TS 16949 including PPAP, APQP, and FMEA.
We can help with part design.
| Product Description | In Die staked Electrical slip ring assembly | ||
| Capabilities Applied/Processes | Progressive Die Metal Stamping
| ||
| Equipment Used to Manufacture Part | 45 Ton Punch Press Cold Heading Toggle | ||
| Test Equipment | Hardness tester,Chemical analysis,Digital Measuring Projector, Dynamic Balancing Tester, Plating Tester | ||
| Tightest Tolerances | Flatness of ±0.05 | ||
| Material Used | Terminal: Brass-CDA260,Copper ,Phosphor copper ,Beryllium Copper Rivet:
| ||
| Surface Treatment | Silver/Zinc/Nickel/Tin/Chrome Plating, Pickling, Powder Coating,Hot Galvanized,Polishing,Brushing, etc. | ||
| In process testing/inspection performed | Full Dimensional Contact Torque | ||
| Features | Customized Design, Small Order Allowed, Sample Product Available, Competitive Price | ||
| Industry for Use | Automotive Switch , Socket, Relay | ||
| Delivery Location | China | ||
| Standards Met | Customer supplied print, 2D,3D CAD Drawing | ||
| Product Name | Electrical stamping parts |
A client in the appliance industry approached Wenzhou Saijin Electrical Alloy Co,for the manufacturing of a brass staked assembly. Using the customer supplied drawings we were to manufacture the assembly, which was to be used within an appliance safety switch.

The manufacturing processes included auto staking, cold heading, and progressive die metal stamping. Equipment used in the process included a bimetal machine-composite contact and a 45 ton punch press.
The assembly was made using CDA 260 brass, the contact was composed of; 90% silver and 10% cadmium oxide on copper.
Upon completion of manufacturing, we performed contact torque and full dimensional testing. The client was extremely satisfied with all aspects of service and production, and we were commissioned to supply them with 1 to 1.5 million units per order of this brass staked assembly.
To learn more about this project, or for more information on our other products and services, please contact VIVIAN(vivian(at)wzsaijin.com).
Trade terms
1) Payment: T/T,L/C, western Union or Paypal
2) Delivery: 3-7 work days for sample, 12-15 work days for products
3) Port: Wenzhou/Ningbo/Shenzhen
4) Logo/shipping marks: According to your requirement
5) Packaging: inner with plastic bag, external with carton. or as per customers requirement.
6) Shipping: By Express (EMS, DHL, UPS, ARAMEX), By Air or By Sea
Way of Testing Rocker riveted brass parts Size:

BRASS CONTACTS for DOUBLE SOCKET
Specification:
1.Certification: ISO9001, SGS, RoHS
2.Material: Brass ,Stainless steel etc
3.Type: riveting parts, stamping parts
Characteristic:
There are mainly three kinds of Contact spring :
(1) Riveting Parts: contact is riveted on copper component
(2) Welding Parts: sheet contact is welded on copper component
(3) Stamping Parts: precious clad metal is stamped into contact bridge component
Application:
Contact Components are widely used in low voltage electrical appliances and households, such as Switch Sockey, Relay, Thermal Controller Circuit Breaker Contactor Controller Timer, etc.
Our other parts:
Package:
Inner package: vacuum, Outer package: carton ,Then put into pallet
Customer design are welcome!
Our Service:
1) You inquiry will be replied in 24hours
2) Well-trained and experienced staffs to answer all your enquires in fluent English
3) OEM & ODM
4) Protect your sales area, ideas of design and all your private information
FREE SAMPLE can be sent for your evaluation!
Samples policy:
-1. We accept sample order for testing our quality.
-2. Sample charged will be higher than our offer, negotiability!
-3. Charge sample offered depends on customer’s design
-4. Shipping cost need to pay by customers
-5. Customer’s express courier account is acceptable
-6. Without courier account ,we will ship by DHL, FedEx, UPS or TNT
-7. Lead time would be up to the quantity, usually 2-5 work days
Note: This sample charge is for the first deal only and will be deducted in your future formal orders.
About Us:
Wenzhou Saijin Electrical Alloy Co., Ltd has our own manufacturing base to supply series of Electrical contact rivets: such as solid contact rivet, bimetal rivet, tri-metal rivets and other special contact.
1.Certification: ISO9001, SGS,RoHS,VDE
2.Place of origin: Wenzhou,China(mainland)
3.Specification: All dimensions are fully according to customers requirements.





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