Stainless Steel Vacuum Degassing Tank Fruit Juice Vacuum Deaerator

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Products Description






PerMix Advantages & Services:
● PerMix machines are designed and manufactured as “tailor-made” ones to meet our customers’ individual requirement.
● Since 1954, PerMix has been building our know-how in mixing and processing with our design team located in both Israel and China.
● PerMix has been setting up a global network of agents and representatives to serve our worldwide customers locally and on time.
● PerMix has a lot of experience to sub-contract mixers for well-known equipment suppliers in Europe and USA, and we build the machines to fulfil the highest standard.
● PerMix has its workshop located in Shanghai area, China; where there is a complete and endless production capability at a reasonable price.
● PerMix mixers price is competitive compared with the quality of the same level.
● PerMix offers a comprehensive range of industrial mixing equipment in the market.
● Applications of PerMix industrial mixers cover wherever there is a need for mixing, including but not limited to chemicals, food, cosmetics, rubber, plastics, pharmaceuticals.


INTRODUCTION:
Processing of liquid products often incorporates air and unwanted gases into the product. These gases normally cause problems such as oxidation, discoloration, inconsistency, bad smell and filling difficulties. The PerMix PDA series Vacuum Deaerator is a totally compact sanitary device designed for the continuous automatic removal of air or other occluded gases from any type of liquid or paste, by means of vacuum.
PerMix PDA Vacuum Deaerators can handle numerous processes including (but not limited) the manufacture of food products, cosmetics and chemicals amongst others, need to avoid air oxidation to ensure a correct preservation or application. End products can be mentioned, such as sauces, fruit pulp, cosmetic creams, syrups, PVC dispersions, lubricants, car polish, shower gels, paraffin and penicillin emulsions, ice creams, adhesives, etc.


WORKING PRINCIPLES:
The PerMix PDA series Vacuum Deaerator starts to work by forming a very high vacuum in the chamber up to -0.95barG, and then to load the product. The product can be even sucked into the chamber by the vacuum if it is with low/middle viscosity, or be transferred with a pump.
The deaeration begins with the formation of a fine layer of product, which is distributed firstly on a high speed centrifugal disc with dismountable sieves surrounding it. Depending on the product character and/or processing requirements, the sieve number can be from 0 to 3, with the sieve hole size also to be decided, typically from 1-3mm.
The creation of fine layer under vacuum makes the air bubbles in the product burst and the product is then deaerated. Besides, during its passing through the sieve holes, the product particle is subject to shearing, folding, particle size reduction, etc, which results in even better separation of air from product particles.
Away from the centrifugal disc, the product is then sprinkled in radial direction toward the chamber wall. It then stops there, flows by gravity, and forms another layer all over the wall below the centrifugal disc, and finally arrives at the discharge port, and discharged by means of a positive displacement pump (screw pump, diaphragm pump or the other type).


FEATURES & OPTIONS:
-Fully automated for "stand alone" operation with PLC control cabinet
-Explosion-proof construction for flammable product
-Pneumatic or electrical lifting or lowering of the top cover
-Speed of distributor plate infinitely adjustable
-Special level control for sensitive products
-Various vacuum systems available
-Higher pressure discharge pump
-Sanitary designs
-Jacket for heating or cooling
-Special materials of construction
-Portable design/on casters


SPECIFICATION:


Model
Working Volume
Max. Flow-rate (Liter/hr)
Total power

(liter)
light liquid (<300cPs)
viscous product (<5,000cPs)
highly viscous product (≥5,000cPs)
(kW) (*)
PDA-25
25
1500
900
300
2.6
PDA-65
65
4000
2500
800
5.2
PDA-125
125
8000
5000
1600
8.9
PDA-300
300
15000
9000
3000
16.7
PDA-550
550
20000
12500
4000
28
PDA-1200
1200
30000
18000
6000
40.5


Model
L
W
H
H1, with open lid
Weight

(mm)
(mm)
(mm)
(mm)
(kg)
PDA-25
1640
550
1650
1750
470
PDA-65
1855
715
1780
2200
690
PDA-125
2165
850
2170
2500
920
PDA-300
2455
1080
2590
3000
1300
PDA-550
2845
1225
2865
3300
1550
PDA-1200
3455
1850
3675
4180
2180


1) Total power (kW) (*) includes all the motors of the machine, e.g. distribution disc, vacuum pump, discharge pump, etc.
2) All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.
3) PerMix reserves the right to modify the design without notice.


APPLICATIONS:
PerMix PDA series Vacuum Deaerators can be used extensively in many applications including but not limited to:
- Foods
Baby Food, Chocolate Fillings, Chocolate Frostings, Creams, Dessert Toppings, Fruit Concentrates, Ketchup, Mayonnaise, Mustard Paste, Salad Dressings, Sauces
- Chemicals
Adhesives, Glues, Ink Dispersions, Detergents, Plastics, Slurries, Oils, Paint Dispersions, Varnishes
- Pharma & Cosmetics
Creams, Emulsions, Gels, Lotions, Ointments, Shampoo, Toothpaste


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FAQ




Q: What is your price level compared with European suppliers and local Chinese suppliers?
A: Depending on the machine type and size, our price level is 30%-60% less than the European suppliers and 5-15% higher than the big local suppliers.

Q: Are you able to provide tailor-made design and production for the mixers?
A: Yes, in fact more than half of our mixers are tailor made, which is one of our strong points.

Q: Are you able to design and produce other processing equipment?
A: We are open to discuss about it.

Q: Can you provide machines to OEM customers, meaning to label their brands on the machines.
A: Yes we are doing it a lot. We have several OEM partners in the USA.

Q: Do you have agent network out of China?
A: Yes we do have agents but only in some countries, for example in USA, Germany, Poland, Spain, Denmark, Turkey, Argentina, etc.We are still looking for more agents because we believe to work with agents is the best way to do business.

Q: What is your delivery lead time of the mixing equipment.
A: Depending on the size and level of customization, but usually it is from 6-14 weeks.

Q: How do you pack and ship the mixing machines?
A: For machines don't require full container loading, we will pack them in wooden case. For FCL (full container loading) shipment,we will just wrap the machines in plastic films and fix them in the container. The shipment can be either by air or by sea.


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