Development Toolkit OEM Manufacturer Communication Boards

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Product Overview

Description



Product Description


OEM Solution for Industrial Fields


What do you need for OEM Services
Develop custom communication card components for customers, including software and hardware
Develop customized DD files for customers
Provide related testing services for customers, including physical layer testing, protocol stack testing, interoperability
testing, etc
Assist customers to complete the equipment certification test







Service
Protocol
Development Toolkit
FF H1
Development Toolkit
PROFIBUS PA
Development Toolkit
HART


FIELDBUS Development Toolkit


Product information
Hardware:
EMC certification and intrinsic safety certification
FF physical layer conformance test
Flash ≥256K
Support Atmel ARM7 series CPU
Discrete MAU
RAM ≥128K
Support asynchrony serial interface,baud rate is changeable
Support stable data memory
Support common I/O port
Power supplier: 9 ~ 32 VDC
Support the communication controller -- Microcyber FBC0409
Current consumption: ≤ 15mA
Supply to customer HW: 3V, 10mA or 5V, 6mA

Software:
FF technical data:
Support Multi2000 compiler
Support operating system transplantation --- Nucleus PLUS is used
Link Master function
Communication stack—FF conformance test
Function block—FF interoperability test
Standard FMS and SM service
Transducer block
Standard function block interface
Standard function block and advanced function block
Flexible function block
DD source file, CFF file and function block source file

Profibus PA technical data:
GSD file and function block source file
DP slave function
Compatible with DP、DPV and DPV2
Application layer interface
Standard function block interface
GSD file and function block source file




Development Procedure of Fieldbus Device
Development explanation

The tool kit provides:
Hardware schematic diagram,PCB diagram
Device capacity file(CFF)description(only for FF H1)
Source code for device description ( DDL language,only for FF H1)
EDDL/GSD file(text file,only for Profibus PA)
Function block source code(C language)
Communication stack library(FF H1or Profibus PA)
Library file
Header
User interface function
Interface library for function block
Library file
Header
User interface function
Operating system interface
Source code for driving communication controller(C language)

User needs to have:
ARM integration development tool
FF Tokenizer DD development tool(including standard DD library and compiler) V2..0 upwards(only for FF H1)
ARM emluator
Testing and debugging environment: Profibus system, FF system


Development Procedure
Useful documents include user manual of development tool kit and related documents of developing device.

Program transducer blocks according to requirements, and add output parameter and calibration etc. Development tool kit includes all standard function blocks and most of advanced function blocks. If there are no special requirements, the function blocks do not need to be developed. The parameters of communication stack have default initial value, the parameters of communication stack do not need to be revised. If user has special requirements, some parameters can be revised by using configuration software, such as device address, device data link layer parameter and device timer parameter.

Development tool kit use Nucleus operating system. If user uses different operating system, operating system porting needs to be done.

Developing device description with FF H1: CFF file(text file)and DD file(using DDL language need to be programmed); DD file can be used after translating and edit.

Developing device description with Profibus PA: GSD and EDDL file(text file).


HART Development Toolkit


Components of HART Development Toolkit
HART Development toolkit consists of communication board hardware, software development toolkit and related technical documents.

Characteristic of communication board hardware:
4 ~ 20mA output with digital communication of HART protocol (two-wire)
Comply with HART protocol communication characteristic
Passed IECEx explosionproof certification
Configuration debugging software remote management via handheld or PC
Passed EMC testing certification
Interface board communication: serial port and I/O, four I/Os at most
Support CPU failure alarm, write protection jumper
High limit alarm current: >=20.8mA
Low limit alarm current: >=3.9mA

Communication board development toolkit includes:
Parts connected with sensor: light coupling isolation

Source program example file: mainly consists of template file for user to develop function blocks, based on this file, the user can omplete developing a function block in a short time.

Library file: mainly consists of HART-STACK application program interface library and HART-STACK protocol library. HART-STACK library will pack protocol stack function, which providing customers with function interface accessing protocol stack, without knowing the protocol stack communication technology.

Drive program source file: mainly consists of universal serial port drive program and LCD drive. The user is able to complete data between communication board and other device outside. With LCD, the user is able to carry out LCD display function.

The user is requested to purchase:
IAR Embedded Workbench for MSP430 development environment. HART communication board development toolkit software development uses IAR Embedded Workbench for MSP430 integrated development toolkit from IAR System, the version is 4.11B.
DD-IDE: In order to write device description file, the user is requested to purchase DD-IDE integrated development environment.

Course of HART Communication Board

Development

1.Preparation
The user is planning to purchase: consists of integrated development environment and DD complier. The user may join foundation to become a member, so that to get a membership price when purchase products in foundation.

2. Design Period
The development staff shall read HART development toolkit and related documentations, and know hardware interface and software application program interface. The development staff should have knowledge of Foundation fieldbus and be good at C programming.
According to development technical documents, the user shall design the software and confirm the standard function block, and as well as own customized function blocks and transducer block, etc., and make sure of the communication interface and protocol between communication board and other device.

3. Development Period
The user shall use the template file provided by development toolkit to develop customized function blocks and transducer blocks, and fill in application program initialization function, transfer HART-STACK application program interface initialization program, register function block info to HART-STACK library, and register transducer block running task. The user may refer to “HART-STACK application program interface manual” for more info about HART-STACK library. The user may need the communication between communication board and other device, which can be carried out via serial port drive program provided by communication board. Finally the user needs connect program to get target code, and burn in the target code to communication board via H-JTAG. For the info exchange with control system, the user needs to write DD file for own developed device. Please refer to the examples provided by development toolkit.

4. Testing Period
After completing software development, the device is ready for testing. First it is the simple function testing, the user can select configuration software (e.g. HART Server).and then test the user function block functions via the online function testing via software. Also, the certification test is needed, such foundation testing. It requires the customers to be the foundation member and purchase testing environment. Please refer to “Development guidance for HART communication board”.




PROFIBUS-PA Development Toolkit


Components of PROFIBUS-PA Development Toolkit
PROFIBUS-PA Round Card Development Toolkits consists of round card hardware, software toolkit and technical documents.

Hardware characteristic:
Same hardware structure, different firmware to realize PROFIBUS PA or FF H1device
Passed EMC Test Certification: complied with IEC 61326-1:1997
Bus power supply: 9~32 VDC
Passed NEPSI FISCO Essence Safety Certification: Ex ia IIC T4/T6
Current consume: ≤ 14mA
Complied with IEC61158-2 physical layer standard, passed physical layer certification test
Flexible to communicate with user’s board cards, supporting asynchronous serial ports and universal I/O ports
Support crystal display and magnetic stick local operation
Round card size: Φ65mm
Working temperature: -40℃~85℃ 6mA/3.3V stable power supply(or customized order) for user’s board cards
User’s board cards communication ports: USART serial ports
User’s board cards isolation

PA Development Toolkits including:
Source codes: mainly consists of function block source file and example file of user application program, with which user can complete development of function block and other application program in short time.
PAShell library: PAShell library packages function of PROFIBUS DP Slave protocol stack, providing interface access protocol stack for user, it is unnecessary for user to understand the communication technology of protocol stack in detail.
Source code of driver program: mainly consists of USART driver program and LCD display driver program.
Device Description sample file: DD and CFF sample files are provided by PA development toolkits. User is able to develop his own device description file according to these sample files and to realize integration between device and control system.

These tools are needed to buy by developer:
Nucleus operation system. It is needed to use Nucleus operation system, which should be bought by user.
Green Hills Multi development environment. Multi integration development tool of Green Hills Inc, Version 3.6 and above is used.

PA Round Card Development process

1. Preparation Phase
Buy the necessary software tools such as NUCLEUS operation system and MULTI integration development environment.

2. Design Phase
You should read relative documents about PROFIBUS-PA development tools and get to be familiar with hardware interface and software application program. Developers need to have knowledge of PROFIBUS DP slave communication specification, and PROFIFBUS PA profile, and good program ability for C Language.
The user should do software design according to the technical development document and make it clear that what type of blocks are used in your device, then design physical access channel for these blocks. Furthermore, you should specify the communication protocol between your peripheral device and PA round card.

3. Development Phase
You should develop function block and transducer block program reference to function blocks source program provided by development tools, and register information of function blocks into PAShell base. The information about FBShell base is reference to “PROFIBUS-PA Application Program Interface Brochure”. Users can realize communication between round cards and peripheral device by serial ports driver provided by round cards. Finally, you should debug connecting program to get target code, use H-JTAG software to brun target codes to round cards. It is needed for user to write GSDdocument and EDD document to exchange information with control system. The detailed content can be referenced to the examples of development toolkits.

4. Test Phase
After software development, you can test your device. First, the simple function test can be divided into DP slave communication test and PA function block test. SIMATIC STEP7 software can be used in DP slave communication test, which is to test whether configuration between DP slave communication and GSD document is right. SIMATIC PDM device management software is used in PA function block test, which is to test whether parameter description of PA function block is right, the execution of function block is right, and whether EDD file is satisfied the requirements, etc. Furthermore, users are required to have more professional test such as interoperability test. The detailed test steps can be referenced to “PROFIBUS-PA Application Program Interface Manual”.




Company Profile








Certification
Microcyber is the member of FCG (FieldComm Group) and the Profibus National Organization (PNO).
Microcyber has ISO 9001 certification.
As a Development Services Provider, Microcyber provides extraordinary services and solutions of Foundation Fieldbus technology.
Many of our products have passed FF certification, PA certification, HART certification, and NEPSI explosion-proof certification, etc.




Workshop
Microcyber’s production center is 1700m2, with anti-static ground, ventilating system, air source transporting system, temperature and humility control system and production devices.

The production center consists of 4 workshops and 1 professional lab, they are: production workshop, assembly workshop, ageing workshop, maintenance workshop and product lab.

There are professional production line, pressure transmitter assembly line, instrument assembly line, control system module assembly line and product testing line.

Microcyber has the batch capacity for 10 thousand devices per year.




Exhibition
Microcyber has participated in many significant international exhibitions, such as ISA, Automation World, CIIF, Hannover Method, Automation Expo and MICONEX.
Microcyber will keep moving on and hope to meet you in the near future.




FAQ




Q: Can I get a free electronic manual?
A: Yes, if you want it, please contact us.

Q: Can you provided OEM service?
A: Yes, we can, such as communication board, we can also provided fieldbus development toolkit.


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