SWEX8045/HSSP630/CATU630 insulation extruder sheathing line

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Product Overview

Description



一、ADVANTAGE


SHINEWORLD BRAND
1、Competitive price
2、No installation, no foundation, take model design including electrical wire 、water pipe and air pipe . only connected can start to work because already test running before shipment.
3、Local after sales service because shineworld set up aboard after sales office and has 4-5 local engineer.
4、En-joyful buying because professional team


二、HOW TO CHOOSE MODEL


Cross Section
Material
Extruder Model
Extruder Speed
Coiler Speed
Printer Speed
Line Speed
1.5-6 mm²
PVC
70/80+1246
600-1000
350
500
200
10mm²
LSZH
80+1246
1.5-10mm²
80+1246
10-35 mm²
Copper
80/90+1860
10-95 mm²
Aluminum
1.5-6 mm²
PVC
70/80
600-1000
500
500
10-35mm²
LSZH
80
1.5-10mm²
80
10-35 mm²
Copper
80/90
10-95 mm²
Aluminum
10-240 mm²
90
50-630 mm²
120
5X240 mm²
120
5X630 mm²
150
300-500


三、QUOTATION



Leading the global wire and cable industry with intelligent manufacturing and new materials.
3.1、Price & Terms
SN
DESCRIPTION
QUANTITY/SET
FOB SHANGHAI
UNIT PRICE/USD
FOB SHANGHAI
AMOUNT/USD
1
SWEX7045/HSSP630/CATU630
70+35 high speed insulation line
1.00
73277.00
73277.00
TOTAL:
73277.00
REMARK: 
1, The detailed specification will be integral part of this quotation.
 2, Price basis: Price are for delivery FOB
shanghai, China according to INCOTERMS 2010. And the exchange rate for USD: RMB is 1:6.60. If the exchange rate is changed over 0.5%, the quotation will be adjusted accordingly even in the validity time. 
3, Validity of quotation: the quotation is validly within 30 days after issue date. 
4, Delivery period: the delivery time is 30 days after receipt of your down payment and clarification of all technical and commercial details. The agreed delivery period is subject to the punctual receipt by us of all equipment, documents approvals release and services to be furnished by buyer for the performance of the order. 
5, The quotation is based china standard material and package. 
6, The buyer should provide:
  The water pipe, compressed air pipe used in site. and response to connect with the machine corresponding connectors.
  All the Wire and cable between transformer to the electrical cabinets.
  Installation.
 7, The following are not included in the scope of our supply:
  The preparation of the site with all the necessary foundation work and ceiling openings etc.
  The connection cables from the mains to the switch unit and from this to the
various motors and auxiliary units of our equipment.
  The electrical installation including the required safety devices outside
the machine and switch unit.  The connection pipes, gravity feed hoppers etc, between the various units supplied by us.  Any required frames, platforms, suspension devices, etc, the operation media such as oil, grease etc, as well as raw material for the stating up and operation. 
8, The parties agree that any claim to compensation for loss of profit as well as for indirect damage and consequential damage, on the basis of whatever legal ground, are excluded. This shall not apply if legal .
9, All equipment and technical service&technical training are expressly stated in our quotation.
10, All supervision of installation & commissioning charge(include visa cost, insurance, round tickets, subsidy worked in the buyer's factory; around 2-3 engineers include 1 project manager, worked around 1 months). But the buyer bears expenses of accommodation, local transportation, food, sim card & wifi for the seller's engineers for installation commissioning & technical training. Because of COVID-19, these cost will be charged separately. 
11,all the bank charge is paid by buyer .
 12, all the options device is not included in the above offer.




四、SPECIFICATION


Leading the global wire and cable industry with intelligent manufacturing and new materials.
SWEX7045/HSSP630/CATU630
70+45 high speed wire insulation line


4.1. General description
This machine is used for PVC and PE cable high speed insulation extrusion, mainly use for flexible cable/hard wire/building wire/housing wire/power cable. It can product one color fill, two colors stripe/skin insulation cable.

4.2、Product lay out drawing Line direction




4.3、Main Technical Parameter
4.3.1
Process mateiral
XLPE
HFFR
PVC
4.3.2
Line speed
0~350m/min(1.5mm² ---350m/min)
Screw rotate speed
0~120r/min
Maximum extruding capacity
PVC:230kg/h
SQM
Conductor OD
Thickness
Finished OD
XLPE SPEED
 LSHF SPEED
PVC SPEED
0.5mm²/0.8
0.4
1.9-2.3mm
300m/min
350m/min
1.0mm²/1.13
0.4
2.2-2.7mm
300m/min
350m/min
1.5mm²/1.38
0.6
2.6-3.2mm
280m/min
320m/min
2.5mm²/1.78
0.6
3.2-3.9mm
190m/min
240m/min
2.5mm²/19x0.41
0.6
4.2mm
190m/min
238m/min
4.0mm²/2.25
0.8
3.6-4.4mm
120m/min
152m/min
4.0mm²/19x0.52
0.8
4.8mm
120m/min
150m/min
6.0mm²/2.76
0.8
4.1-5.0mm
100m/min
130m/min
6.0mm²/19x0.64
0.8
5.6mm
100m/min
130m/min
10mm²/7*1.35
0.8
6.6mm
80m/min
80m/min
10mm²/84*0.4
0.8
6.6mm
80m/min
80m/min
4.3.3
Max output
1 screw for 70
200kg
120kg
220kg
1 screw for 35
30kg
25kg
50kg
4.3.4
Motor Power
45 Kw
45 Kw
45Kw
4.3.5
Conductor size range
compacted & flexible copper conductor Min 0.5mm² to max 6mm² for insulation process, Input Dia. (mm) Φ1.0~Φ8 mm
4.3.6
Cross Section area. (mm²)
0.75-10
Crosshead size
U14
4.3.7
Finished cable diameter
0.75mm² to 10mm² (single round core)
Output Dia.(mm) Φ1~Φ10mm
4.3.8
Applicable cable type
Insulation & jacketing
4.3.9
Axis cable height
1000mm
4.3.10
Voltage
3 phase -5 wires. AC380/415V (±10%),-50/60HZ, according to customer’s standard.


4.4、Production line specification
SN
Item
Technical data
4.4.1
Line direction(based on customers requirements)
A. Left pay off , Right take up or
B. Right pay off , Left take up
4.4.2
Coating Color
machine body
RAL5015
Rotation parts
RAL2004, orange
Electrical cabinet
RAL7035
4.4.3
Consumption
Power consumption
90KWh
Water consumption
Circulation
Air  consumption
5m³/h
Bobbin 
Take up 
Pay off
Flange
PN500-PN630mm for motorized frame 
PN500-PN630mm for motorized frame
4.4.4
Barrel
Bobbin width
Traverse width
Bore
Bobbin Material
Pay off bobbin size
4.4.5
Lubricant
220# for all gear box
4.4.6
Electrical control cabinet
PLC+HMI
4.4.7
Operator
One worker for one line
4.4.8
Heating
Heating/cooling zone
4
Heating power
15
4.4.9
Cooling system
Material
SS 304
Type
Single layer
Double layer
Single Spraying
4.4.10
Capstan
Max .1000N
4.4.11
The water trough length
0.5m movable +8m single layer
4.4.12
Take up 
15 - 180N (+/-10%)
4.4.13
Operator
1 or 2 Operator
4.4.14
Maintenance duration
Every structure of the shafts ,chained wheels and chained piece should add Ca n°3 lubrication, one time per month
Bearings of the idler pulley should add Ca n°2 lubrication grease every three months
4.4.15
Complete set of production-line installation length of the 25 to 28 meters


4.5、Electrical Technical Parameter
4.5.1
Making Norm
EN 60204
4.5.2
Safety level
EN954-1
4.5.3
Working voltage
AC380/415V (±10%),-50/60HZ,
4.5.4
Power frequency
50/60HZ ±1%
4.5.5
Voltage fluctuation
-10% +5%
4.5.6
Zero wire
3 phase with neutral ,without earth
4.5.7
Control voltage
24V DC
4.5.8
Solenoid Valve Voltage
24V DC
4.5.9
Lamp Voltage
24V DC
4.5.10
Cabinet inlet
According to customer's standard
4.5.11
Power supply
According to customer's standard
4.5.12
Control
Main switch SIEMENS 3VT type
4.5.13
Driven
SIEMENS,all closed loop control
4.5.14
Environment Temp
10-40℃
4.5.15
Air humidity
DIN 40040 F level
4.5.16
Assemble height
Till 1000mm
4.5.17
Heating Resistance zone insulation instruction
NO
4.5.18
Electrical control cabinet
Electrical control cabinet


4.6.2、Parts list
4.6.2.1.Motors and Inverter
Motor Type/Power
Inverter Type/Power
Manufacture
PN630-800mm Pay off
Main extruder 80mm
45Kw AC
Siemens or Yaskawa
Siemens Beide
Co-extruder 45mm
11Kw AC
Siemens or Yaskawa
Siemens Beide
Capstan
5.5Kw AC
Siemens or Yaskawa
Siemens Beide
4.6.2.2.Other
Manufacture
Gear box
Chinese famous brand
Main Low-voltage components
Schneider and Chinese famous brand
PLC (all)
SIEMENS S7-200 smart
Touch screen
Siemens or MCGS
Temperature unit
RKC
Solid relay
Fotek or Chinese famous brand
Industry computer
Optional
Dezentrale peripherie
Optional
Tel service
Optional
Industry Air conditioner
Optional


 4.7. Specification for the main components (Scope of supply Specification)
4.7.1.PN630-800mm with magnetic powder tension
QTY
Unit
Name of product
Type/None
Manufacture
4.7.1..1
Speed
Max:400m/min
4.7.1.2
Bobbin size:
PN500-PN630mm
4.7.1.3
4.7.1.4
Loading/unloading
Motor driving with electrical control
4.7.1.5
Clamping
Pneumatic
4.7.1.6
Tension:10 kg magnetic tension and adjustable




 4.7.2 Five wheel straightening device
4.7.2.1
straight wheel group: vertical wheel group (2 upper and lower 3).
4.7.2.2
Tool box type : there are 3 layers, where tool can be putted.
4.7.2.3
Application wire diameter:Ф1~Ф6mm
straight wheel groove shape, "U" shaped groove (bottom width 0 ~ 15mm adjustable) straight wheel: material S45C, hardening and
quenching , grinding, coating ard chrome,The way to adjust: regulating according to wire diameter.




4.7.3.EX70 High speed extruder
4.7.3.1
Screw data
Diameter
70mm
Length-diameter Ratio:
25:1
Screw structure
BM
Max speed
100RPM
Screw rigidity
reach HV950
Material
38CrMoAIA, nitrogen treatment; (Nitride depth:0.6)
Output with PVC
≤200KG/H
Output with PE
≤220KG/H
4.7.3.2
Barrel data
N. of heated/cooled zones
4
Heating power for each zone
4.5KW
Total heating power
18KW
Material
38CrMoAIA, nitrogen treatment; (Nitride depth:0.6)
Temperature adjustment up to
350 (±1°C) °C
Heating system
electric resistances
Cooling system
air flow with electro fans
4.7.3.3
Electric parameters
Driven motor
AC motor 45Kw , Siemens AC motor
Barrel cooling electric fan
250W/AC380V
Temperature controller
RKC
Others heated zones
1 zone for flange; 1 zone for neck; 1 zone for mold
4.7.3.4
Others
Gearbox
nodular cast iron
Gear
Gearbox built up with helical toothed gears in Ni Cr steel, casehardened and ground.
Gear lubrication
Oil feed forcibly by gear
Clamps
The machine is composed by a heated clamp having manual closing to be coupled to the crosshead.
4.7.3.5
Hopper & Loading system
Dryer capability:
200kg/h
Loading capability
300kg/h
Material
stainless steel container
4.7.3.6
Hopper loader made up of stainless steel plate, placed on the material inlet zone, provided with gates, material level controlling lamp and minimum level alarm.




4.7.4. EX45 Vertical stripe/skin injector
4.7.4.1
Screw data
Diameter
45mm
Length-diameter Ratio:
20:1
Screw structure
BM
Max speed
110RPM
Screw rigidity
reach HV950
Material
38CrMoAIA, nitrogen treatment; (Nitride depth:0.6)
Output with PVC
≤50KG/H
Output with PE
≤30KG/H
4.7.4.2
Barrel data
N. of heated/cooled zones
3
Heating power for each zone
2.1KW
Heating power
AC380V 50Hz
Total heating power
7.0KW
Material
38CrMoAIA, nitrogen treatment; (Nitride depth:0.6)
Temperature adjustment up to
350 (±1°C) °C
Heating system
electric resistances
4.7.4.3
Electric parameters
Driven motor
2.2Kw dedicated AC motor with reducer integrated
Temperature controller
RKC
Others heated zones
2 zones for neck
4.7.4.4
Hopper & Loading (manual)
Hopper loader made up of stainless steel plate, placed on the material inlet zone, material is feeding by manual.




4.7.5. Cross-head
4.7.5.1
Model
U14
4.7.5.2
The main characteristics
Single color, Double layer, Striping coloration
4.7.5.3
Obstruction disk
For Skin / without Skin
Double Stripping
Single Stripping (30%)
4.7.5.4
Fix and Centering
Self-acting
4.7.5.5
Inlet wire range
0.8-8mm
4.7.5.6
Finished wire range
1.5-10mm
4.7.5.7
Heating
1 heating zone AC220V
4.7.5.8
 All strategic parts are made of nitrated steel with all parts contact with the melt flow material
carefully polished to achieve an excellent streamlined flow
4.7.5.9
Melt flow distributor suitable for the most common materials: PVC, PE, HFFR




4.7.6. Diameter gauge
4.7.6.1
Model
DDM-3020
4.7.6.2
Measurement range
Max. OD 16mm
4.7.6.3
Recommend measurement range
Ф0.2~Ф12mm
4.7.6.4
Measurement precision
+/-0.003
4.7.6.5
Measurement resolution ratio
0.001mm
4.7.6.6
Overall dimension
440*100*100(without support)
4.7.6.7
Centering height
1000mm
4.7.7. Ink printer
4.7.7.1
Dia. range
Φ0.75~Φ12mm;
4.7.7.2
Max line speed
450m/min
4.7.7.3
Power
AC220V 50Hz
4.7.7.4
Ink print wheel size
OD. 100mm, inner bore Φ20mm, Max width 25mm
4.7.7.5
Oil ink cartridges
Cast aluminum, equipped with a random 2
4.7.7.6
Center height
1000mm, up-down adjustment
4.7.7.7
Printing quality conform to UL, CSA, VDE, JIS, T-MARR series of standards
4.7.8. Cooling trough
4.7.8.1
2.5m primary moving water trough and tank
Suitable for wire diameter
Max 10mm
Centering height
1000mm
Dimension
U type: (H)140*(W)150
Material
SUS304 stainless steel
Total length
2.5m
Moving range
Max 500mm
Cooling way
For spray and water immersion, with wire hold trough
4.7.8.2
Single layer fixed water trough
Suitable for wire diameter
Max 10mm
Centering height
1000mm
Dimension
U type: (H)140*(W)150
Material
SUS304 stainless steel
Total length
2.5m
Moving range
Max 500mm
Cooling way
For spray and water immersion, with wire hold trough
4.7.9. Horizontal accumulator
4.7.9.1
Motor
1.5KW motor with reducer
4.7.9.2
Tension control
20KG-magnetic powder clutch
4.7.9.3
Capacity
Max. 200m
4.7.9.4
Accumulator wheel size
Ф300mm
4.7.9.5
Material of wheel
Aluminum alloy
4.7.9.6
Numbers of wheel
10:11
4.7.9.7
Wheel trough deep
H=12mm
4.7.9.8
Wheel trough width
S=14mm
4.7.9.9
It is feed backed to take up motor controller by potential detector. The speed of take up speed up automatically when accumulated wire capacity is bigger. Otherwise, the speed of take up slow down automatically when accumulated wire capacity is less.
4.7.9.10
Control Box: Located at the place where the reservoir line into the round, control: under 1.1KW power motor to reversed control and switch tension adjuster VR, Ampere tension table instructions, the power indicator light.




4.7.10. Electrical meter counter
4.7.10.1
Dia. of the pressure wheel:
Φ500mm;
4.7.10.2
Suitable cable Dia.:
Max.Φ20mm;
4.7.10.3
Working type
Only one direction cable cannot go back with high precision
4.7.10.4
Length
0~9999m
4.7.10.5
The lower part is the tool box




 4.7.11. Spark tester
1.1
Model
ST-15A
1.2
Dia. range
Φ0.1~Φ12mm;
1.3
Voltage:
1.0~15KV(Max.)
1.4
Voltage indication error
<5%
1.5
Detection sensitivity
<600uA
1.6
Detection resolution
0.05s
1.7
Max detection speed
350m/min
1.8
Length of testing electrode
280mm
1.9
Overall dimension
700*400*1190
1.10
Conform to Japan, the United States, European countries standard or the Great Wall of China certification;
 4.7.12. Φ500 dual wheel capstan
1.1
Max design speed
350m/min
1.2
Center height
1000mm
1.3
Motor
4KW Siemens AC motor
1.4
Structure
Double round water trough type
1.5
Material
Aluminum alloy
1.6
Box
Open door all-sealed box
1.7
One meter counter, mounted on the primer on the part of the round, meter number displayed on the main electrical control box.
1.8
Equipment at the end of the cable of the water tank, use high-pressure to air-drying surface water, to keep the site clean
1.9
Equipment at the end of the cable of the water tank, use high-pressure to air-drying surface water, to keep the site clean




4.7.13.PN500~PN630mm dual-bobbin take up
1.1
Max design speed
400m/min
1.2
Suitable wire OD.
1.5-10mm
1.3
Suitable bobbin size
PN630-800mm
1.4
Motor
2 sets 5.5KW Siemens AC motor
1.5
Control
5.5KW inverter
1.6
Lift type
Bobbins lift and down by motor drive screw
1.7
Bobbin clamp
By pneumatic
1.8
Wire traverse
The traverse screw is driven by inverter motor, following take up speed.
1.9
Transverse pitch could be adjusted to make sure the transverse stable.




4.7.14.Electrical control system
1.1
Control system overview
Control cabinet
Rittal design,painted colors RAL 7035
Cabinet size
L(1600)*H(2000)*W(500)mm
Cable inlet
Main power supply cables and all extruder cable entering from the bottom;
All other part’s control and power cable enter from the top.
Power supply three phases
AC 380V 50Hz
Low control power supply
AC 220V 50Hz
Lamps, buttons, sensors
24 Vdc
1.2
Auxiliaries circuits brands
Motors
SIEMENS brand
Drivers
SIEMENS or Yaskawa
PLC + HMI
SIEMENS or MCGS
From the most recognized international brands:
Schneider or Chinese famous brand
Main circuit breaker, Contactors, Auxiliary relays, Safety gates control block, Push buttons (Ø 22 mm), Proximity switches, Limit
switches, Terminals, Encoders, Lamps
1.3
Control Function Description
Operation
Manual, Synchronous or automatic mode
Main PLC
Connect with drivers and HMI by profinet;
It takes all the controls and inspections of the whole line, provides strong and complete control capabilities
Main HMI
HMI for all single part;
HMI for all production data;
HMI for Alarm message;
HMI for control when button broken;
HMI for maintaince;
HMI for production monitor
Alarm information
Motor driver fault;
Cooling fan overload;
Motor fan overload;
E-stop alarm;
Wire OD. Overflow alarm;
1.4
PLC Siemens S7-200 smart connected in Profinet with external and internal components as drives, video-keyboard, remote PLC, or any other.
1.5
Safety relays for emergency kept electro-mechanical outside the PLC.
1.6
Operator panel, to be fit in a suitable position close to the drawing machine, with all push buttons and lamps needed for the easy and correct use of the line supplied with a HMI Display.
1.7
The software used is custom made to suit all needs for an easy use by the operator or by the technician.
1.8
Cooling fan is controlled by the temperature control meter to make the temperature curve straight.
1.9
The counter receives the pulse signal sent by the meter counter. The ratio of code length to pulse number can be adjusted freely,which can count the length conveniently and accurately. At the same time, it also has the meter prediction function to make the operator more comfortable.
2.0
Automatic process control: operated by touch screen and assisted by buttons.




五、SPARE PARTS


SN
Description
Qty.
5.1
Barrel heater for EX70
Barrel heater for EX35
Crosshead heating circle and rod
1Set
5.2
Thermocouple
1pc each model
5.3
Solid relay
1pc each model
5.4
Auxiliary relay
2pcs
5.5
Crosshead wrench
1pc
5.6
Inner hexagon wrench
1set
5.7
Monkey wrench
1pc
5.8
Slot type screwdriver
Cross screwdriver
1pc each model
5.9
Tool box
1pc
5.10
Foundation screw and fixed screw
1set
5.11
Honeycomb sample
1pc
六、ENGINEERING DOCUMENTS
6.1
Lay-out drawing in printed and CAD Version
1 set for each
6.2
foundation drawing in printed and CAD Version
1 set for each
6.3
Operation Manual in printed & digital copy
1 set for each
6.4
Sourcing Equipment Operation Manual
1 set for each
6.5
Electric Drawing in Digital and Printed Copy
1 set for each
6.6
Wire Diagram list in Digital
1pc
6.7
Maintenance Plan
1set
6.8
Certification of Test Equipment
1pc


七、INSPECTION&PACKING &SHIPMENT




7.2.PACKING DETAILS& SHIPMENT
SN
Name
HS code
Dimension(mm)
Unit V
Unit net weight
Unit gross weight
PKG NO
1
SWEX7045/HSSP630/CATU630
70+45 high speed wire insulation line
8477209000
230
27
25
30.37
23880
23950
17
申报要素




0.0242 s.