25mm recyclable TPU foam board with flexibility for cushion and yoga mat

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Product Overview

Description



Product Overviews


Our micro-cellular materials were produced by the foaming of polymers TPU with advanced super-critical carbon dioxide technology. These materials have highly consistent cell structure and the advantages of clean and green, non cross-linked, no toxic residues, thermal bonding, safety and environmental protection, recyclable and degradable. Microcellular TPU foam materials such as JBKS could be applied as personal protection material, Yoga products , cushion and packaging, because they are lightweight, resilient&flexible, closed cell, low flammability, no odour and long life durability.














































Product name



JBKS



Foam material



Thermal plastic polyurethane(TPU)



Color



White(Customized)



Thickness



10mm~25mm (Customized)



Dimensions



 2.0mx1.5m(Customized)



Density



140~220kg/m3



Processing



Physical Method, N2 or CO2 as foam agent without  any chemical additives



Production capability



1200~2400 ton/year



Special Features



Eco friendly, recycle,no toxic,flexible 



Usage Fields



Sports product and protection



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Product Features


Butane, fluoride, AC foaming agent and other substances harmful to the environment are not used in the production process by making full use of the independently developed physical supercritical carbon dioxide foaming technology. JBKS is a high performance soft and elastic foams with highly consistent cell structure based on TPU and contains no toxic or volatile chemicals and no form-amide residues.


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Product Applications


Our Micro-cellular TPU foam material could be widely used in sports industry such as sports orthotics, body protectors, camping mats and helmet liners which need more physical performance. JBKS foams material is Lightweight Versatility, High energy return, Durability, Dynamic and Flexibility, making them the perfect choice for sports product and personal protection. It can be used to increase physical performance of high-tech footwear, as well as sports underwear and kneepads.


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Product Parameter


Our foams have the characteristic of low density, excellent flexibility, and good strength. The experimental results show that our products have excellent physical performance and are better than the traditional EVA materials .


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Production Flow


Micro-cellular materials were produced by the foaming processing of polymers(TPU) with advanced super-critical carbon dioxide method. First, Solid base boards are impregnated with CO2/N2 in a certain environment of high pressure and elevated temperature. Second, the solid sheet will be expanded into the foam material with closed cell structure in lower pressure autoclave. Finally the the foam material will be cutted by the machine as tpu foam sheet or board.


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Certifications


Microcellular TPU foam has passed the test by the authority.  Our products also have passed authoritative Europe certification on RoHS and SVHC. Testing reports are shown in the following picture.


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Company Information


Our company has complete automatic production line which can produce new micro-cellular  foam Board/Sheet/Film and foam particle according to the customer's requirements. Improving production efficiency and saving energy are always as our first condition of production process. We are always preparing to provide high quality service to customers.


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FAQ and Contact Us


Q 1. What is the normal lead time for product?
A: Average lead times for prototype / first article are 1-2 weeks, if tooling is involved, lead time for production tooling is 10 days, average production time after sample approval is 2-3 weeks.
 
Q 2. What is your packing standard?
A: All the goods will be packed by carton box with plastic bags and loaded with pallets 
 
Q3. What is your sample policy?
A: Free samples are available with small amount,you should pay for the express fee, if you need,Please feel free to contact us. 
 
Q 4:Can you supply different color materials?
A: Yes, we can produce customized products in different colors, the color code will be required in case of an order.
 
Q 5: What materials are available to produce from your side?
A: PP, TPU, TPE, PA6 etc.


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