High Quality 180 Moulds Copper Ingot Machine Advanced Technology Reasonable Price Metal Casting Machinery

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Price:$11,500.00

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Product Overview

Description



Product Description


 


Ingot casting conveyor and stacking machine


 


Indotherm Made Ingot Casting machine has been developed to give trouble free production of Aluminum /Lead/Zinc and its alloy. Metal is poured from the furnace in to the casting wheel/Tundish and the system accurately controls the volume of metal in to each mould. The filled moulds travel up the incline , where hey are water cooled. As the molds pass around the head sprocket , they invert , allowing the ingots to fall by gravity- assisted by two knock out hammer.


 


 


 


Data and Specification


 

















































































01



Mould type



As per customer requirement



02



Mold Dimensions



Depends on above



03



Number of molds



varies from 60 to 240 ( most popular sizes are


120,130 & 150 mold casting machine)



04



Mould material



Hermatite cast iron, material spec 420/12


To BS2789:1985



05



Production rate



2 to 7 ton per hour for Aluminum and


8 to 24 tons per hour for lead



06



Mould cooling



Water spray , 9 spray heads, Total water


consumption At 2 bar pressure 100 lts per hour



07



Knock out system



Automatic dual Knock out system operated by solenoid valve.



08



Pouring system



Casting wheel/ Cam operated tundish ,


Drive off main chain.



09



Drive Motor



3/5 HP AC variable frequency drive.



10



Gear box



500:1 double reduction worm gear



11



Conveyor chain



150/160 mm pitch bolted assembly



12



Machine inclination



13 degree



13



Machine construction



Robust frame fully welded Construction . Frame


is made Out of 250 x100 mm C channel is made Out of 250 x100 mm C channel



14



Overall dimension



As per machine size normally between


6 to 20 meter.



15.



Safety feature



Emergency stop on both sides.



 


 


 Safety feature - Emergency stop on both side.


 


Ingot stacking machine


Combining our technical expertise with latest technological development, we offer ingot stacking line work in conjunction with our widest range of ingot casting machine.


 


We offer stacking system to suit your stacking and space requirement, included in this leaflet are some possible design.


 


Ingot stacking line


Overhead Gantry Type stacking machine


 


The stacking machine is suitable to receive ingots from the casting conveyor. It can be arranged in various different configurations from in-line to right angle system.



  • It is a PLC control and compressed air power system.

  • The configurations are as follows

  • A chain-type ingot receiving and accumulation conveyor and selective ingot turnover system.

  • An overhead gantry type automatic stacking machine comprising of carriage mounted stacking grab.

  • A six-position stack storage conveyor of either twin chain, chain, and slat & stillage type according to stack type.

  • The stacker will build single square stacks of nested –cross-layered ingots, on either precast or wooden pallet bases or regular foot ingots.

  • An automatic weighing machine and strapping machine is also available at extra cost.


 


Salient features



  • Less complicated design

  • Suitable for hot and dusty atmosphere

  • The maintenance is easier and less time consuming

  • The layout is more versatile

  • Spare parts and consumables are cheaper

  • It is easier to re–program.


 


 Combination of ingot casting machine and stacking system


 


To remove the need for external control of the ingots , each ingot is partially ejected from the mold using a synchronized hammer action connected to the movement of the mold conveyor.


A fixed guide is place below the mold ejection system to remove the ingot from the ingot casting line and guide it to the take away conveyor in an inverted position.


 


Lay out option


 


Different lay out option is available to suit customer requirement.


 


The most common layouts are.



  • Straight line layout where ingots are stacked only at one end of the chain conveyor

  • Cross over layout where ingots are stacked at both the end of the Conveyor.


Turn over collator


 


Ingots will be presented from the out feed of the cooling conveyor generally cross wise on the conveyor having been pushed onto the short conveyor by a pusher bar mounted above the end of the cooling conveyor with a drive to the side out of the way of the heat build up.


 



  • Positioning stop will ensure that each ingot is stopped briefly to it straighten up.

  • The first ingot will be released from the stops and travel along the short conveyor. The next ingot will stop against the stops behind the first ingot.

  • Two grippers will locate on the ends of the next ingots and rotate about a horizontal axis lifting the ingot over the stops and placing it face down after the stop. The sequence will than be repeated.

  • The conveyor will be narrower than the length of the billets so that the gripper of the palletiser can pick a layer of billets by lifting under the exposed ends of the billets.




 


Company Profile


 


 


In the year 1995, Indotherm Equipment Corporation started its operation with a vision of manufacturing, exporting, and supplying of high standard Furnace and Belt Conveyor. Being an ISO 9001:2008 certified firm the range of products which we have been delivering to our comprise Hydraulic Tilting Furnace, Reverberatory Furnace and Tilting Reverberatory Furnace. We started our operation with an aim to deliver a product which is safe and environment friendly as well. Our range of products saves energy and consumes less fuel which is one of the major features of our product.

We have a directory of authorized vendors and after having an aggressive research, we select the most reliable vendor. The raw materials which are supplied to us are quality checked at their end, we after acquiring it from them also conducts a quality test and thus make sure that it meets the industry parameters. Since we started, we have been highly appraised by the clients for delivering them an excellent product. In these years of operation, we have been able to create a position in the market by offering excellent quality of service and products. We also have an excellent packaging unit equipped with latest machinery which helps in packing the products, making sure that they are safe while being exported and supplied. We also have an efficient team who keep themselves up breast with the technology and accordingly put their efforts in delivering high-class products. We export our products across the globe.

Our Team
Our firm is organized by expert professionals who have adequate knowledge about the industry and understands their job properly. We also have a team of engineers who are efficient enough in bringing out a qualitative product. Our team is well versed and knows the standard, which they meet during the production, packaging and supplying of these products. They are also familiar which the machineries we use in the manufacturing unit.


Our Products Range
Industrial Oven Manufacturers, Combustion Equipments Manufacturers, Roller Hearth Furnaces, Pusher Type, Gas Carburising Furnaces Accessories, Furnace Manufacturer in Delhi NCR - Furnace, Refractory’s , Furnace Manufacturer furnace manufacturer in Delhi NCR - Get free price quotations, products, Furnace Manufacturer, Furnace, Refractories & Industrial Ovens, Furnace Heat products.

Why Us?
We bring our customers a safe and secure product which with its durability continues to give a competent performance. Our whole range of products is purely safe for the environment and is developed as per the industry norms. Quality wise they are high and are very economically priced. We are backed by an efficient team and well equipped infrastructure which also makes us capable to deliver bulk orders in the given time-frame.


Our Excellence
Our knowledge has been functioning for over 20 years with flourishing in the universal Aluminium industry, where we are well thought-out as a spot supplier for the chief and derivative industries as well as for the aluminum foundry industry. Our ground-breaking modern colossal equipments and plan solutions that protect profitability merit goes to better energy efficiency, reduced upholding downtime, and longer repair cycles.

Our worldwide presence and local experience allows us to offer the most suitable and cost effective technical solutions that will contribute to our customers' productivity and efficiency. In the aluminium industry, we focus our efforts on the following concerns:



  • Ensure the safety, reliability, and productivity of the equipment

  • Suppress corundum build-up

  • Withstand mechanical abuse

  • PRODUCTS & APPLICATIONS

  • INSTALLATION, COMMISSIONING AND TURNKEY MAINTENANCE

  • TURNKEY NEW PROJECTS



Infrastructure Facilities
We have a huge infrastructure which is segregated into different sections and is equipped with the latest and innovative technology. All our sections are run under a strict supervision of our supervisors who in every level pays adequate attention. We also have a record room, where we maintain records of the products being exported and supplied along with time and date to the client and a store room too.


 





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