High quality hydraulic metal decoiler steel servo feeder decoiler straightener 3 in 1 machine (1600701005104)

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Price:$45,000.00
Price in USD:Details

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Product Overview

Description


decoiler straightener feeder NCLF-B-


Save Looping Space, Increase Safety Coiled material is from uncoiler through both left and right free guide rollers with advance photo sensors keeps looping. Through the opener device and bending roller system feeding the coiled material from up to down, passing opener device, coil tip flatness device, pinch rollers, work rollers, feed rollers to make the coiled material passing in an excellent smooth feeding

STANDARD ACCESSORY


1.    Electric eye loop control system


2.    Outgoing catenary to assist and support the material


3.    Feed and Straightener rolls with a hard chrome finished


4.    Feeding line easily adjusts by advance worm gear screw jacks device


5.    Straightener adjusts by advance worm gear screw jacks device


6.    Left/right swing tension roll support device


7.    Reference indicator adjsuter


8.    Coil material entry support assembly


9.    Straightener opener device


10.  Hold down arm device


11.  A cluster gear set maximizes transmission of horsepower


12.  Transformer


13.  PLC Control Feeding program from mitusbishi


OPTION


1.    Coil car


2.    Shearing machine


 


 

Product Description


 


·Material part


 


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The frame part of the material frame is welded by Q235B that has a certain elongation, good strength and toughness, and is easy to punch and weld. So it is widely used in the manufacture of general mechanical parts. The Q235B material is laser-cut to ensure the flatness of the whole plate. After straight cutting, the hole is machined by CNC to ensure the accuracy of the hole position.After the hole is processed, it is formed by CO2 protection welding to ensure that the size of the rack is fixed. Finally, the internal structure of the steel is changed by annealing heat treatment to improve the performance of the steel. The heat treatment process can not only strengthen the metal material to fully exploit the material performance potential, reduce the structural weight, but also improve the quality of the mechanical products and greatly extend the service life of the machine parts. At the same time, it can eliminate the defects caused by the welding process, eliminate the segregation, reduce the internal stress and make the structure and properties of steel more uniform.


 


·Material spindle


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The spindle bearing bore is formed by a horizontal boring machine. The coaxiality is guaranteed to be below 0.015mm. The main shaft of the material frame is made of 40Mn tube forging. After spheroidizing annealing and quenching and tempering treatment, the flexibility of the main shaft is greatly enhanced, which is superior to the common carbon steel pipe commonly used in the industry. The shearing capacity maximizes the load carrying capacity of the spindle, so that the starting and stopping of the coil is smoother and the load of the motor is reduced.


 


·Left and right vertical board


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The left and right vertical plates of the straightening head are made of cast steel ZG25 that has high strength, good plasticity and toughness, good welding performance, no deformation and high stability. The left and right vertical plates of each set of equipment will be opened with a mold, and then cast by ZG25, and then, by annealing, the material is exposed to high temperature for a long time, and then slowly cooled. The main purpose is to improve or eliminate various structural defects and residual stresses caused by steel during casting, forging, rolling and welding, to prevent deformation and cracking of the workpiece, to soften the workpiece for cutting, to refine grains and improve the structure to improve the mechanical properties of the workpiece, through the CNC pair processing, to ensure the accuracy of the right and left vertical plate holes and stability.


 


·Correct roller part


 


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The correction roller is the core part of the Uncoiler ,Straightener,Feeder,3 in 1. The processing technology of Lihao Machinery is forged into round steel by GCr15. After pre-heat treatment (spheroidizing annealing),then it is stabilized by car, milling, intermediate frequency treatment and coarse grinding and deep cooling , then refining, and finally plating,which maximizes accuracy, concentricity, finish and hardness, extending the life of the correcting roller.


 


·Gear section


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The gear machining process used by Lihao Machinery includes the following process: gear grinding processing - tooth surface processing - heat treatment- tooth surface finish grinding. The hair cultivating parts are mainly used for forging, and the normalizing treatment is carried out to improve the cutting.The gears are designed according to the drawings, followed by roughing, and then semi-finishing, car, rolling, and gear shaping, so that the gears are basically formed;then heat treatment is performed to improve the mechanical properties. According to the design requirements of the drawings, the final finishing, finishing the benchmark, finishing the tooth type. After the above treatment, our gear grade can reach 6 grades, high wear resistance, high strength and long service life.


Specification table:















































































Model



Unit



NCLF-600B



NCLF-800B



NCLF-1000B



Material thickness



Mm



2.0-8.0


(Straightening roller φ110x3up/4down)


 

Material width



Mm



600



800



1000



Coil inner diameter



Mm



Φ550-630


 

Coil outer diameter



Mm



Φ1800


 

Coil weight



Kg



6000



8000



8000



Decoiler power



Hp



4



5



5



Straightening power



Kw



7.5



11



15



Expansion style



-



Hydraulic expansion


 

Size



m



6.2x2.8x2.9



6.2x3.0x2.8



6.2x3.2x2.9



Weight



T



12T



14T



16T



 


Electronic control configuration table:


 
























































Number



Name



Brand



1



servo motor



Yaskawa



2



7 inch human-machine interface



Mitsubishi



3



4.3 inch human-machine interface



Mitsubishi



4



Conventional motor



Taiwan TECO



5



Frequency converter











Taiwan DELTA



DELTA


 



 



6



Pneumatic Components



SMC



7



PLC



Mitsubishi



8



Relay components, etc.



Schneider


 



9



power cable



Baosheng cable(Flame retardant)



 




FAQ


feeding device


How To Select Straightener Feeder & Uncoiler 3 in 1 Machine


-What's your material?


-Max. width of your strip in coil form ...mm


-Max. Min thickness of your strip ...mm


-Max. weight of your strip in coil form...kg


-What's the inner diameter of your coil...mm


-What's the outer diameter of your coil...mm


-Provide your material SPEC(width*thickness)...


-Max.Min feed length…mm


-Feeding accuracy…mm -Feeding speed…m/min


-Feeding direction Facing the Press… Left to Right Or Right to Left





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1600701005104
0.0087 s.