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This pressure casting machine with casting module is used to produce smart toilet, e-bidet, intelligent toilet, skirt toilet, one piece toilet, and two piece water closet and so on. It is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.
As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of intelligent toilet.
Its’ advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.
Main Advantage:
1. Suitable for producing different model rim of two piece toilet bowl, wash basin, lid.
2. Flexible for different capacity, low invest cost.
3. Machine advantage:
High auto control, low labor strength;
Small floor space with low building cost;
The machine chooses Siemen PLC 1500 series, can realize remoting control and fault eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.



Items | Contents | |
1 | Demoulding method | Vertical lifting+ Transverse horizontal +vacuum suction+ compressed air |
2 | Mould close method | auxiliary by pneumatic +mould close by hydraulic |
3 | Pressure of mould close | 30~40T |
4 | Accurate of mould close | ±0.25mm |
5 | Turnover angle of turnover-frame | 0-34° |
6 | Pressure of low-pressure slip feeding | 0.25±0.05MPa |
7 | Pressure of hi-pressure slip feeding | 0.8~1.0MPa |
8 | Method to increase pressure for slip feeding | Pressure reinforcement by hydraulic |
9 | Pressure of compressed air | ≥0.6MPa |
10 | Air consumption(/module) | 0.3M³/h |
11 | water pressure | 0.3MPa |
12 | Water consumption (/module) | 0.2M³/h |
13 | Q’ty of mould | 1 for rim+1 for engine+1 for skirt/time/module |
14 | General casting period | < 30 min/cycle (adjustable) |
15 | Floor space | 60M×36M |
Capacity calculation, sample by 8 module type | ||
Daily working time | 12 | Hours/day |
1200 | Mins/day | |
Q’ty of module | 16 | 1 pcs of mould/module =1 for rim+1 for skirt+1 for engine |
Casting cycle | 30 | Mins |
Daily output | 384 | pcs |
Average manpower output | ||
Q’ty of shift per day | 1 |
|
Manpower per shift | 10 |
|
Average manpower output | 38 | 38pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching finished by robot |






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