Used PEB H / I / T beam line automatic gantry assembly welding straightening machine welding production line

Used PEB H / I / T beam line automatic gantry assembly welding straightening machine welding production line 

The T / H / I Beam Assembly-welding-straightening machine developed by our factory is designed on the basis of absorbing the advantages of similar foreign products and combining the actual situation of domestic steel structure production. Its main structural advantages are: the all-in-one welding and straightening machine is special equipment for assembly, welding, and straightening T / H steel. It will integrate the three pieces of equipment of the assembly machine, gantry welding, and straightening machine into one piece of equipment. To carry out, significantly improve production efficiency, reduce equipment costs, and save equipment installation space, is the production equipment for efficient production of H-Beam and T-Beam. In addition, this equipment uses CNC programming control to automatically complete the automatic feeding, automatic centering, automatic welding, automatic straightening, and other work in the production process of T / H / I Beam welding, which saves a lot of manpower and provides automatic production of the entire profile solid foundation.

Used PEB H / I / T beam line automatic gantry assembly welding straightening machine welding production line Technical Parameters

Ø Applicable workpiece web height: h = 200—1500/1800mm

Ø Applicable workpiece web thickness: tw = 6-32mm

Ø Workpiece Flange width: b = 150-800mm

Ø Applicable workpiece flange thickness: t = 6-40mm

Ø Applicable workpiece length: L = 4000-15000mm

Ø Applicable workpiece material: Q235 (tensile strength ≤235MPa)

Ø Welding angle height: hf = 4-8mm

Ø Adjustment range of conveying speed of equipment: 0.2—2m / min (According to the height of the welding angle, the diameter of the welding wire, determine the welding process, select the appropriate welding speed)

Ø Input roller table: 2.6 meters roller table three sections (one section is active, driven by the host through the chain)

Ø Output roller table: double roller lifting roller table 1 section, single roller lifting roller table 3 sections, double roller passive roller table 3 sections (total length about 11.5 meters)

Ø Tie rod system: 2 groups (one main and one quilt)

Ø Total power: about 17kW

Ø Submerged arc welding machine power about 100kW × 2

Ø Power supply: 3-phase AC380V 50HZ

Ø Straightening capacity range

Used PEB H / I / T beam line automatic gantry assembly welding straightening machine welding production line Machine Structures:

The appearance of the machine see the below picture

After the web and flange are sent into the equipment, the tail aligning unit will be raised automatically, making sure alignment of the face of the flanges and web.

Welding unit:

2 sets of China MZ-1000/1250/1600Amp IGBT PRO SAW system are used for welding the 2 seams alongside both sides of the H-beam, (single wire diameter is Ø3.0 or Ø 4.0 mm), featuring high efficiency and good quality.

The position of the welding torch can be adjusted and observed easily during welding.

2 sets of automatic flux recycling systems are used for conveying flux to the welding seam and screening and recycling un-sintered flux by way of the suction hole at the rear side of the torch and sucking the flux back into the flux barrel for re-use.

After welding, one side of the web will be subjected to heat input, making H-beam expand and bend upward. For this reason, 2 sets of elevating conveyors are used for supporting H-beam.

The equipment has the same speed for assembly, welding, and straightening which is VF controlled and displayed in digits, adapting to the manufacture of H-beam of various specifications.

 Jinan Pioneer is the earliest professional group company engaged in cross-border supply chain management in China's welding and cutting&Drilling steel structures field. Its headquarters is located in Jinan, China. It also has product experience centers and manufacturing bases in Shanghai, Zhengzhou, Dezhou, Jinan, Wuxi, and other places. We set up suppliers and customers at home and abroad. Establish a complete cross-border supply chain ecosystem, gather a large number of cross-international and cross-industry related enterprises, rely on the professional brand operation team of Yomi to carry out systematic cross-border supply chain management, and provide specialized services for customers and distributors at home and abroad in procurement, logistics, warehousing management, and supply chain finance and other integrated projects.

 Warranty:

   The guarantee period of quality shall be 12 months counting from the date on which the commodity arrives at the port of your destination. Except for the damage artificially, we are responsible for offering the fittings free of charge during the guarantee period. In any case, we need that you send the damaged fittings by courier with your charge if we need them for repair or backup, we will send you the alternative fittings at the first time you need them.

    After the guarantee of the quality period, the parts required to repair or change, if any, shall be paid.

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