China Manufacturer 34CrNiMo6 Custom Steel Casting Cement Rotary Kiln large Support Roller shaft
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- Supplier: Luoyang Wangli Heavy Machinery Co. Ltd.
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Product Overview
Description
Products Description
China Manufacturer 34CrNiMo6 Custom Steel Casting Cement Rotary Kiln large Support Roller shaft | ||||||
Specification | Shaft | Roller | Ring | |||
Material | SC45, 35CD | SC45 | SC45 | |||
Heat Treatment & Hot Assembly, as your required. | ||||||
China Manufacturer 34CrNiMo6 Custom Steel Casting Cement Rotary Kiln large Support Roller shaft are mainly used in rotary kiln/dryer/cooler and rotary device. Usually there are two or three sets of rollers in a rotary kiln. When three sets of rollers are used, there will be a set of rollers with thrust rollers.The total weight of the roller bearing device is made of high quality cast steel and rolls through the axis of the roller center.
Cooler/dryer/kiln riding wheel support roller main characteristics:
1. Material: ductile iron, cast steel, forged steel, can be customized according to your requirements
2. Standards :ANSI, API, ASTM, BSI, DIN, GB, ISO, JIS and other standards.
3. Mechanical properties: can be customized according to customer requirements.
Cooler/dryer/kiln riding wheel support roller main characteristics:
1. Material: ductile iron, cast steel, forged steel, can be customized according to your requirements
2. Standards :ANSI, API, ASTM, BSI, DIN, GB, ISO, JIS and other standards.
3. Mechanical properties: can be customized according to customer requirements.
4. Hardness: can be customized according to customer requirements.
5. Surface treatment: anti-rust oil, and according to your requirements.
6. QA and DOC: chemical composition report, mechanical performance report, spheroidization rate report, UT report, PT report, heat treatment report, dimension inspection report, hardness report, etc. We can provide third-party testing.
7. Technological process: raw material procurement - casting - roughing - heat treatment - semi-processing - finishing -
shrinkage hole assembly - coating and packaging and other technological conditions.
8. Heat treatment: quenching and tempering, normalizing and tempering.
9. QC: production progress, production process flow chart, inspection and test plan
6. QA and DOC: chemical composition report, mechanical performance report, spheroidization rate report, UT report, PT report, heat treatment report, dimension inspection report, hardness report, etc. We can provide third-party testing.
7. Technological process: raw material procurement - casting - roughing - heat treatment - semi-processing - finishing -
shrinkage hole assembly - coating and packaging and other technological conditions.
8. Heat treatment: quenching and tempering, normalizing and tempering.
9. QC: production progress, production process flow chart, inspection and test plan
10. Certificate :ISO 9001
11. Product capability: maximum outer diameter 3.5 m.
12. Packing: anti-rust oil, wooden structure, seaworthy packing.
MT Test for Roller
Production process
Rough Machining for Roller in 2 Meter Vertical Lathe
Rough Trunnion Roller
UT test for the Casting Support Wheel
All our casting or forging blank should do UT Test.
Advantages of Heat Treatment for the Trunnion Roller
1. Professional, Specific Electrical Furnace, single-minded2. Vertical Pit Furnace, keep the temperature uniformity during heating, +/-1℃
3. Small deformation, little oxide layer, reduce the material cost
4. Difference materials can be cold at the best speed.
5. Large capacity, completed variety of quenching medium: oil, water, salt water, water based mixture.
Hot Assemble for the Trunnion Roller
Product Inspection
Packing and Delivery
Customer Visit
About Us
1. Over 30 years experiences in manufacturing precision large nonstandard heavy machinery spare parts.
2. Having five standardized workshops, which are hoisting hook 150 Tons.
3. Vertical well electric furnace heat treatment - Max. DIA is 6 meter, Max. Depth 9 meters.
4. Five senior engineers in forging/ heat treatment fields.
5. OEM & ODM can provided, specialized e-commerce and technical team can provide online service.
R&D
We can provide technical support on new material,heat treatment and new manufacture process according customer’s working condition in order to improve lifespan of machinery parts.We have got a lot of patents on the spare parts of mill,cement rotary kiln,dragline excavator,rotor shafts.
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