gypsum board machine/gypsum board making machines
US $7500-$12000
EPS Cement Concrete Precast Lightweight Wall Panel Making Machinery
- Category: >>>
- Supplier: Yurui (shandong) Machinery Co. Ltd.Yurui Ltd.
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Product Overview
Description
Product Showcase
Product | Lightweight cement wall panel production line | ||||||
Automatic Level | The production line is very flexible, accept customized | ||||||
Capacity | Flexible,we accept start from 1 mould car and give the solutions | ||||||
Raw material | Cementing material : Cement, Gypsum powder, Fly ash, Mgo powder | ||||||
System | Raw material batching system--Casting and forming system--Caring system--Demoulding system Control system | ||||||
Production type | 2 ways: Horizontal production /Vertical production | ||||||
Investment | Flexible | ||||||
Finished product | Sandwich wall panel / Solid wall panel / Hollow core wall panel | ||||||
Finished product advantage | Lightweight /Fireproof/Waterproof/Installation easy and save cost/Enviromental protection/Sustainable development | ||||||
Wall panel application | Interior wall /Exterior wall /Partition wall /Roof | ||||||
Advantages of the Equipment
Raw material batching system
1. Automatic measurement The automatic metering system can accurately control the proportion of each raw material. By using high-precision sensors and automatic control technology, the system can monitor and adjust the ingredients in real time to ensure the consistency of the formula for each batch, thereby improving the repeatability and stability of production.
2. Ensure the accuracy of the ratio The batching system can carry out proportioning in strict accordance with the design requirements to prevent human errors. The accurate ratio has a profound impact on key indicators such as strength, density, and thermal insulation performance of cement wall panels, and can significantly improve the performance of the finished product.
3. Reduce manual intervention Automated batching systems reduce the need for manual operations and reduce the possibility of human error. This not only improves production efficiency, but also reduces labor intensity and reduces dependence on skilled workers.
4. Reduce raw material waste Through precise metering and automated control, the batching system can minimize the waste of raw materials. This not only reduces production costs, but also improves overall resource utilization and is more environmentally friendly.
5. Improve production efficiency The automated batching system greatly improves the operating efficiency of the production line and shortens the waiting time in each link. In this way, the continuity and smoothness of the entire
production process are enhanced, helping to improve overall production capacity.
production process are enhanced, helping to improve overall production capacity.
About mixer
1. The double-shaft mixer can fully mix the raw materials (such as cement, sand, foaming agent, etc.) in a short time through two relatively rotating mixing shafts to ensure the uniformity of the mixture.
2.High efficiency: Compared with single-shaft mixers, twin-shaft mixers can process more materials in a shorter time and improve production efficiency.
3.Secondary mixing is to process the mixture again after the initial mixing to further improve the uniformity of the material and ensure that all ingredients are fully mixed.
4.Improve workability: Secondary mixing can improve the fluidity and formability of the mixture, keep it not solidified and satisfied the demand to cast.
2.High efficiency: Compared with single-shaft mixers, twin-shaft mixers can process more materials in a shorter time and improve production efficiency.
3.Secondary mixing is to process the mixture again after the initial mixing to further improve the uniformity of the material and ensure that all ingredients are fully mixed.
4.Improve workability: Secondary mixing can improve the fluidity and formability of the mixture, keep it not solidified and satisfied the demand to cast.
Casting Pump
1.The pouring pump can quickly and effectively convey the mixture from the mixer to the forming mold, reducing the production cycle and improving production efficiency.
2.Through high-pressure conveying, the pouring pump can ensure that the mixture is evenly distributed in the mold, avoiding product quality problems caused by uneven pouring.
1.Double founction mould car can produce sandwich wall panel also can produce solid wall panel,more suitable for market .
2.Our mould car can satisfied the demand of 4 edge male and female grooves.
3.The plate of mould car material is cold roll steel plate,its more durable and can keep the wall panel straight!
4.They usually occupy a small space and can be flexibly arranged in limited factory space to improve the overall utilization of the production line.
1.The horizontal mould car can produce sandwich wall panel,solid wall panel and hollow core wall panel .
2.The horizontal design lowers the center of gravity, enhances the stability of the mold cart, reduces the risk of tilting or shaking during operation, and ensures the safety and quality of production.
3.If the workshop height limited , compare with vertical mould car , the horizontal mould car is more suitable.
Automatic Demoulding Machine
1.Improve efficiency: The automated unloading machine can quickly and efficiently unload the plates from the production line or transport vehicle, significantly reducing the time of manual operation and improving production efficiency.
2.Reduce labor costs: The use of automatic equipment can reduce dependence on manual labor, reduce labor costs, and also reduce operational errors caused by fatigue.
2.Reduce labor costs: The use of automatic equipment can reduce dependence on manual labor, reduce labor costs, and also reduce operational errors caused by fatigue.
Finished Product
Sandwich wall panel
Solid wall panel
Hollow core wall panel
Finished product | Sandwich wall panel / Solid wall panel /Hollow core wall panel | ||||||
Raw material | Cementing material: Cement/Gypsum powder/Fly ash /MGO powder Heavy aggregate:Cement Lightweight aggregate: EPS particals/Ceramisite/Pumice stone/Perlite/Tire pallets | ||||||
Size | Length: 2440 -3600 mm Width: 600 or 610 mm Thickness: 75 mm 100 mm 120 mm 150 mm | ||||||
Advantage | (1)The weight is more lighter, lightweight (2) The thickness of wall more thinner (3) More easy to install, take a modular assembly, saving installation time (4) Higher strength, more anti-aging (5) Higher energy efficiency (6) More waterproof (7) Thefireproof performance is very good (8) Eco-Friendly. Non-toxic, harmless, non-polluting, it is a green wall panels. | ||||||
Wall Panel Application
Interior and exterior walls; roofing; light steel buildings; villas; industrial plants.
Project Show
Ecuador Project
Wall Panels: EPS Sandwich and Solid Wall Panels
Mould Car: Vertical Mould Car
Annual production capacity: 150,000 square feet Wall Panel Unloading Machine: Auto Unloading Machine。
Wall Panels: EPS Sandwich
Mould Car: Vertical Mould Car
Annual production capacity: 100,000-150,000 square feet
Wall Panel Unloading Machine: Semi-Auto Unloading Machine
Mould Car: Vertical Mould Car
Annual production capacity: 100,000-150,000 square feet
Wall Panel Unloading Machine: Semi-Auto Unloading Machine
Sri lanka Project
Wall Panels: EPS Sandwich and Solid Wall Panel
Mould Car: Vertical Mould Car
Annual production capacity: 100,000-150,000 square feet
Wall Panel Unloading Machine: Semi-Auto Unloading Machine
Mould Car: Vertical Mould Car
Annual production capacity: 100,000-150,000 square feet
Wall Panel Unloading Machine: Semi-Auto Unloading Machine
Wall Panels: EPS Sandwich and Solid Wall Panel
Mould Car: Vertical Mould Car
Annual production capacity: 150,000 square feet Wall Panel Unloading Machine: Auto Unloading Machine。
Mould Car: Vertical Mould Car
Annual production capacity: 150,000 square feet Wall Panel Unloading Machine: Auto Unloading Machine。
Company Introduction
YURUI MACHINREY GROUP
With a heritage dating back to 1998 in the gypsum and cement industries, we have been a pioneer in the field of lightweight concrete panel machinery in China. Our cutting-edge production facility, encompassing 60,000 square meters, is equipped with advanced technologies, including CNC laser cutting systems, ensuring precision and quality in every machine we produce. Supported by a team of seasoned mechanical engineers with over 10 years of experience specifically in lightweight concrete panel machinery, we deliver reliable solutions tailored to the demands of lightweight concrete panel production worldwide.
What makes us unique is our extensive experience in facilitating lightweight concrete panel production through numerous domestic and overseas projects. While we do not produce panels ourselves, we have helped our clients achieve their goals by providing customized formulations, technical guidance, and hands-on training. This involvement has given us deep insights into the challenges and opportunities of panel production, allowing us to offer practical, proven solutions that ensure efficient and seamless production line operation from the outset.
Our commitment goes beyond supplying top-quality lightweight concrete panel machinery. We pride ourselves on offering comprehensive technical support and dependable after-sales service. We understand that our success is directly tied to the success of our clients. Partner with us to benefit from our combination of innovative technology, manufacturing expertise, and customer-focused service.
What makes us unique is our extensive experience in facilitating lightweight concrete panel production through numerous domestic and overseas projects. While we do not produce panels ourselves, we have helped our clients achieve their goals by providing customized formulations, technical guidance, and hands-on training. This involvement has given us deep insights into the challenges and opportunities of panel production, allowing us to offer practical, proven solutions that ensure efficient and seamless production line operation from the outset.
Our commitment goes beyond supplying top-quality lightweight concrete panel machinery. We pride ourselves on offering comprehensive technical support and dependable after-sales service. We understand that our success is directly tied to the success of our clients. Partner with us to benefit from our combination of innovative technology, manufacturing expertise, and customer-focused service.
Professional After-Sale Service
Installation and commissioning services
Equipment installation: send professional technical engineers to the customer's site to ensure that the installation of equipment in line with the design standards and process requirements.
System debugging: carry out comprehensive debugging on the operating status of the equipment, including the electrical system, mechanical structure, control system of the joint test, to ensure system stability and optimization of production efficiency.
Operation training service
Training plan development: according to the customer's operating level and technical needs, provide customized operation training plan.
On-site training: Provide systematic theoretical explanation and practical operation training for customer operators and technicians to ensure that they can master the use of equipment and common fault handling skills.
Maintenance Services
Regular Maintenance: Provide regular equipment inspection and maintenance services, timely detection and elimination of potential equipment failures, to extend the service life of the equipment.
Preventive Maintenance: Based on big data and equipment operation data, predict possible equipment failures in advance and implement preventive maintenance to reduce unplanned downtime.
Troubleshooting and Emergency Response
7×24 hour response: We provide 7 days x 24 hours emergency response service to ensure timely technical support or on-site service when equipment failure occurs.
Troubleshooting: The professional technical team quickly identifies the cause of failure and provides effective solutions through remote monitoring, online diagnosis and on-site testing.
Spare parts supply service
Spare parts inventory management: Provide customers with suggestions on inventory management of key parts to reduce equipment downtime.
Equipment installation: send professional technical engineers to the customer's site to ensure that the installation of equipment in line with the design standards and process requirements.
System debugging: carry out comprehensive debugging on the operating status of the equipment, including the electrical system, mechanical structure, control system of the joint test, to ensure system stability and optimization of production efficiency.
Operation training service
Training plan development: according to the customer's operating level and technical needs, provide customized operation training plan.
On-site training: Provide systematic theoretical explanation and practical operation training for customer operators and technicians to ensure that they can master the use of equipment and common fault handling skills.
Maintenance Services
Regular Maintenance: Provide regular equipment inspection and maintenance services, timely detection and elimination of potential equipment failures, to extend the service life of the equipment.
Preventive Maintenance: Based on big data and equipment operation data, predict possible equipment failures in advance and implement preventive maintenance to reduce unplanned downtime.
Troubleshooting and Emergency Response
7×24 hour response: We provide 7 days x 24 hours emergency response service to ensure timely technical support or on-site service when equipment failure occurs.
Troubleshooting: The professional technical team quickly identifies the cause of failure and provides effective solutions through remote monitoring, online diagnosis and on-site testing.
Spare parts supply service
Spare parts inventory management: Provide customers with suggestions on inventory management of key parts to reduce equipment downtime.
Customer Feedback
Packing and shipping
01.Firstly use plastic film to wrap and cover the machine
02.Then pack small parts in plywood box
03.Marked with required label or shipping mark
04.Use steel wire rope to fix in the container,so as to avoid damage because of moving
02.Then pack small parts in plywood box
03.Marked with required label or shipping mark
04.Use steel wire rope to fix in the container,so as to avoid damage because of moving
FAQ
Q: How long is the warranty of your equipment?
A: 1 year.
Q: Do you supply spare parts?
A: Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.
Q: Will you provide training?
A: The training is free of charge , and our engineer will be on duty to train your worker.
Q: How will you provide installation&commissioning?
A: Will provide 2~8 persons(adjustable according to the degree of automatic )for installation. Engineers team will go with your
project.
Q:How long time for the installation and commissioning?
A: Depend on configuration normally only need 15-25 days. Including workers training.
Warmly welcome you contact me for your questions.
Q: Do you supply spare parts?
A: Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.
Q: Will you provide training?
A: The training is free of charge , and our engineer will be on duty to train your worker.
Q: How will you provide installation&commissioning?
A: Will provide 2~8 persons(adjustable according to the degree of automatic )for installation. Engineers team will go with your
project.
Q:How long time for the installation and commissioning?
A: Depend on configuration normally only need 15-25 days. Including workers training.
Warmly welcome you contact me for your questions.
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