Diamond and CBN Grinding Wheels for Saw Sharpening Band Saw Grinding
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- Supplier: Xiamen Jianzuyang Trading Co. Ltd.
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Product Overview
Description
Heavy-duty electroplated cbn band saw sharpening wheels achieve superior performance, give high quality finish. They are produced with steel core and electroplated (nickel bonded) rim. Main advantages of these wheels are: Used correctly lasts very long. Offers excellent ground teeth surface finish. Eliminates micro cracks in the band saws, so blades are breaking less. The result is that less blades are required to replace broken blades. Wheel profile matches your band saw tooth profile. No need to adjust, reprofile the wheel with the dresser, wheel is preshaped to match the tooth profile. As wheels do not need to be profiled, that means there is no dust to inhale. Not burning the blade. Will perfectly work on machine which are capable to use CBN wheels to fully grind the band saw tooth. These wheels are perfect choice to grind band saws. We also offer wheels for many other producers band saw profiles. There are different wheel outside diameters, bore diameters, angles available. So if you are sharpening other producers band saw blades or using different parameter or angles wheels, please check our shop for other listings, or just send us a message to receive a quick reply or advice.
Advantages of Using Our CBN Grinding Wheel
- Precise grinding of CBN wheel produces a sharper edge, increasing band saw life and reducing the number of regrinds
- CBN grinding wheel maintains same form from beginning to end. Eliminates non-productive wheel dressing time. Perfect for grinding frost notches in band
- CBN grinding wheels run cooler than conventional grinding wheels so reduces those hard to detect stress cracks in band
- Less grinding dust means a cleaner machine and work environment
- CBN grinding wheels can be recycled. Old abrasive can be stripped off and new crystal re-applied, resulting in substancial savings.
How we manufacture our CBN grinding wheels
Once the final dimensions of the grinding wheel is established with our customer, a steel hub is CNC machined with the frost notch form. We then apply a single layer of CBN (Cubic Boron Nitride), also known as Borazon, to the grinding area of the hub using a proprietary nickel electroplating process. CBN is second only to diamond in hardness, and is the ideal material to grind hardened steels, such as band saws. We then dynamically balance our grinding wheel, ensuring the smoothest, sweetest grind.
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Plated Product
Superabrasive electroplated products for precision applications. For the most demanding applications such as high strength alloys, ceramics, fiberglass pipe, and composites.
Electroplatefdf Superabrasive Grinding Wheels
Electroplated Superabrasive Diamond & CBN (Cubic Boron Nitride) grinding wheels come in a variety of forms and shapes as standards and manufactured to precision print specifications. Designed primarily for grinding ferrous and non-ferrous material such as carbon steels, ferrites, tungsten carbide, ceramic, aluminum oxide, aluminum, gray and ductile iron, and aerospace materials.
High Speed grinding with superabrasive products:
Operating Diamond or CBN grinding wheels at high speeds running at a maximum of 25,000 SFPM surface feet per minute. The wheel blank must be designed for proper wheel installation and safety procedures. The wheel needs to be mounted so centrifugal force does not allow the wheel to move causing an imbalance, resulting in reduced wheel performance. The wheels balance is critical to maximum performance of a wheel or mounted mandrel.
Advantages:
Ability to cut freely - Cuts cooler - no metallurgical part damage
No truing or dressing is necessary
High Precision – Consistent parts batch to batch.
When the diamond mono- layer is worn out, return the wheel to Engis for re-plating.
Available in any form, and in a variety of grit sizes
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| Bond | Vitrified; Resin; Metal; electroplated; Vacuum brazed; Other | ||
| Abrasive | Diamond ; CBN ; Diamond &CBN | ||
| *Grinding Condition | Cycle Time: | General Capacity | Longitudinal Movement: |
| Linear Speed: | Cross Movement: | ||
| Surface Quality (Ra.): | Vertical Movement: | ||
| *Grinding Wheel | Name: | Liquid | Water: |
| Size: | Oil: | ||
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| Annual Qty.: | Other: | ||
| Machine Tool | Brand: | Workpiece | Name: |
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| Dressing Tool | Diamond Pen: | Wheels Currently Using | Supplier: |
| Rotary Dresser: | Price: | ||
| Dressing Depth: | Working Life: | ||
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| Processing Method | Flat Grinding: | Centerless Grinding: | |
| Outer Circle Grinding: | Cutting: | ||
| Inner Circle Grinding: | Other: | ||
| REMARK: | |||
Xiamen Jianzuyan Diamond Tools Co., Ltd.was founded in 2005, is set Branch
Research, development and production of high-tech enterprises. Our main products
are diamond, CBN superhard series
Materials and tools. We specialize in Super abrasive resin bonds, metal bonds and electroplated products for all grinding applications. Un-mounted grinding wheels, mounted wheels, custom form wheels, and edge grinding wheels for the glass industries. Jianzuyan manufactures Precision Diamond core drills that are continuous rimed and segmented, with accommodating precision water swivels. Diamond plated band saw blades that are custom made continuous or interrupted to your exact requirements.
We have exported more than 80countries like USA, Mexico, Canada, Spain, Russia, Singapore, Thailand, India,EU, etc
What we offer:
1) Good quality control
2) Highly competitive prices
3) state-of-art technology products
4) Best professional team of lifestyle consumer electronics.
5) Smooth communication
6) Effective OEM&ODM service
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