This coil nail collator is a special kind of automatic welding equipment. Combined the advantages of world first-rate products with various feedback from users and long-term troubleshooting accumulation, so far the machines have been improved and upgraded to the 3rd generation with continuous introduction of the latest technology in automatic control system.
Under regular vibrations, the disordered wire nails/roofing nails put in the vibrating feeder are guided to line up along the spiral passage against the wall of feeder and to get through a long downward groove t o welding wheels, where two copper-plated wires are welded with the nails at a certain angle, 15°to 16°, then the welded nails are coiled to a fixed length as per the counter to cut off, forming a coil shape with flat top or cone top.
Between welding and coiling, a rust-proof acrylic resin/lacquer dipping and drying unit can be inserted as a option upon buyer’s request ), at last each coil of nails is bound with a rubber band by an operator.
Technical Specifications on Model: CNC-N3:
Model
CNC – N3
Applicable nail types
Common wire nails with smooth, annular, twisted shank
Applicable nail sizes:
Capacity:
Electronic control system
PLC Model: XINJE XC3-42R-E
Dia. x Length: Ø1.8-2.5mm/25-75mm Ø2.7-4.0mm / 75-100mm
Welding speed: at 1250 – 2000 pcs/min at 800 – 1800 pcs/min
Touch Screen XINJE, Size: 10.1”
Coil spec. : - Angle(1) - Nails per coil - Welding wires(2)
15°- 16° 200 – 400 copper coated steel wire
VF inverter
XINJE, Model: VB5-21P5,220V, 1.5KW
Applicable power supply
AC 380V, 50Hz, 3-phase (others available upon request, like: 220V, 60Hz, 3-phase)
MCU for welding process, Model: AT89C52 (ATMEL, USA)
Welding power supply
DC 490 – 530V
Compressed air:
≥ 0.4 – 0.8Mpa
Welding current
1000 – 2000A (secondary side)
Cooling water:
Pressure required: 0.1 – 0.2Mpa
Rated power
8KW
Net Weight:
Approx. 1500kgs
Max. power
20KW
Dimensions:
2650 x 900 x 2000mm
Technical Specifications on Model: CNC-N4:
Model
CNC – N4
Applicable nail types
Common wire nails with smooth, annular, twisted (spiral thread) shank
Applicable nail sizes:
Capacity:
Main parts of Electronic control system
PLC Model: XINJE XC3-42R-E
Dia. x Length: Ø1.8-2.5mm/25-75mm Ø2.7-4.0mm / 75-100mm
Welding speed: at 1250 – 2000 pcs/min at 800 – 1800 pcs/min
Touch Screen XINJE, Size: 10.1”
Coil spec. : - Angle(1) - Nails per coil - Welding wires(2)
15°- 16° 200 – 400 copper coated steel wire
VF inverter XINJE, Model: VB5-21P5,220V, 1.5KW
Main motor: 0.75KW
Applicable power supply
AC 380V, 50Hz, 3-phase (others available upon request, like: 220V, 60Hz, 3-phase)
HF spot-welding synchronous controller: GY-2000
Compressed air
≥ 0.4 – 0.8Mpa
Welding current
Max. 100 – 1000A (secondary side)
Cooling water
Pressure required: 0.1 – 0.2Mpa
Rated power
20KVA
Net Weight
Approx. 1500kgs
Max. power
40KVA
Dimensions
3000 x 900 x 2000mm
(1) : In China many users prefer to apply the angle at 15.5° in order to accommodate the finished coil nails to air guns with 15° or 16°, otherwise an extra S.S. Nail Holding Wheel has to be separately ordered.
(2): Recommended specifications of welding wires for common coil nails:
In China the manufacturers use copper coated welding wires ,
- popular size : dia. 0.6. 0.7, 0.75 to 0.8mm
- diameter tolerance: +0.01/-0.02mm
- tensile strength: 300 – 365 Mpa
- elongation: ≥ 12%
In addition, the stainless steel coil nails have to use stainless steel welding wires.
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
Company Introduction
Founded in Apr. 2011, WUXI TRIPOD MACHINERY is set up from the outset to confront new challenge from all sides & try our best to satisfy customers' diversified demand with optimized service. With the ever-increasing export activities & rich technical background & experience from our staff members , we have successfully exported our products to Southeast Asia, the Middle East, Africa, East Europe and South America. Nowadays we not only do the export business with an annual turnover more than 3 million dollars , but aslo start to handle import business.
WUXI TRIPOD MACHINERY, being one of your reliable choices, is providing you a likelihood of success and blazing a new way leading to more benefits for your purchase, sooner or later.
Our Aim
We are striving to be the eyes of purchasers, brain aide of decision-making and hand of inspection on finished products.
Our Motto
The efforts is the base of on-going business, the credit creates essence of trade expansion.
